The magnitude of Canada's oil sands reserves, their rapidly expanding and energy intensive production, combined with existing and upcoming greenhouse gas (GHG) emissions regulations motivate an evaluation of oil sands-derived fuel production from a life cycle perspective. Thirteen studies of GHG emissions associated with oil sands operations are reviewed. The production of synthetic crude oil (SCO) through surface mining and upgrading (SM&Up) or in situ and upgrading (IS&Up) processes is reported to result in emissions ranging from 62 to 164 and 99 to 176 kgCO 2 eq/bbl SCO, respectively (or 9.2-26.5 and 16.2-28.7 gCO 2 eq MJ −1 SCO, respectively), compared to 27-58 kgCO 2 eq/bbl (4.5-9.6 gCO 2 eq MJ −1 ) of crude for conventional oil production. The difference in emissions intensity between SCO and conventional crude production is primarily due to higher energy requirements for extracting bitumen and upgrading it into SCO. On a 'well-to-wheel' basis, GHG emissions associated with producing reformulated gasoline from oil sands with current SM&Up, IS&Up, and in situ (without upgrading) technologies are 260-320, 320-350, and 270-340 gCO 2 eq km −1 , respectively, compared to 250-280 gCO 2 eq km −1 for production from conventional oil. Some variation between studies is expected due to differences in methods, technologies studied, and operating choices. However, the magnitude of the differences presented suggests that a consensus on the characterization of life cycle emissions of the oil sands industry has yet to be reached in the public literature. Recommendations are given for future studies for informing industry and government decision making.

Life cycle greenhouse gas (GHG) emissions associated with two major recovery and extraction processes currently utilized in Alberta's oil sands, surface mining and in situ, are quantified. Process modules are developed and integrated into a life cycle model-GHOST (GreenHouse gas emissions of current Oil Sands Technologies) developed in prior work. Recovery and extraction of bitumen through surface mining and in situ processes result in 3-9 and 9-16 g CO(2)eq/MJ bitumen, respectively; upgrading emissions are an additional 6-17 g CO(2)eq/MJ synthetic crude oil (SCO) (all results are on a HHV basis). Although a high degree of variability exists in well-to-wheel emissions due to differences in technologies employed, operating conditions, and product characteristics, the surface mining dilbit and the in situ SCO pathways have the lowest and highest emissions, 88 and 120 g CO(2)eq/MJ reformulated gasoline. Through the use of improved data obtained from operating oil sands projects, we present ranges of emissions that overlap with emissions in literature for conventional crude oil. An increased focus is recommended in policy discussions on understanding interproject variability of emissions of both oil sands and conventional crudes, as this has not been adequately represented in previous studies.

A life cycle-based model, GHOST (GreenHouse gas emissions of current Oil Sands Technologies), which quantifies emissions associated with production of diluted bitumen and synthetic crude oil (SCO) is developed. GHOST has the potential to analyze a large set of process configurations, is based on confidential oil sands project operating data, and reports ranges of resulting emissions, improvements over prior studies, which primarily included a limited set of indirect activities, utilized theoretical design data, and reported point estimates. GHOST is demonstrated through application to a major oil sands process, steam-assisted gravity drainage (SAGD). The variability in potential performance of SAGD technologies results in wide ranges of "well-to-refinery entrance gate" emissions (comprising direct and indirect emissions): 18-41 g CO(2)eq/MJ SCO, 9-18 g CO(2)eq/MJ dilbit, and 13-24 g CO(2)eq/MJ synbit. The primary contributor to SAGD's emissions is the combustion of natural gas to produce process steam, making a project's steam-to-oil ratio the most critical parameter in determining GHG performance. The demonstration (a) illustrates that a broad range of technology options, operating conditions, and resulting emissions exist among current oil sands operations, even when considering a single extraction technology, and (b) provides guidance about the feasibility of lowering SAGD project emissions.

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