Bipolar Membrane Reverse Electrodialysis (BMRED) can be used to produce electricity exploiting acid-base neutralization, thus representing a valuable route in reusing waste streams. The present work investigates the performance of a lab-scale BMRED module under several operating conditions. By feeding the stack with 1 M HCl and NaOH streams, a maximum power density of ~17 W m−2 was obtained at 100 A m−2 with a 10-triplet stack with a flow velocity of 1 cm s−1, while an energy density of ~10 kWh m−3 acid could be extracted by a complete neutralization. Parasitic currents along feed and drain manifolds significantly affected the performance of the stack when equipped with a higher number of triplets. The apparent permselectivity at 1 M acid and base decreased from 93% with the five-triplet stack to 54% with the 38-triplet stack, which exhibited lower values (~35% less) of power density. An important role may be played also by the presence of NaCl in the acidic and alkaline solutions. With a low number of triplets, the added salt had almost negligible effects. However, with a higher number of triplets it led to a reduction of 23.4–45.7% in power density. The risk of membrane delamination is another aspect that can limit the process performance. However, overall, the present results highlight the high potential of BMRED systems as a productive way of neutralizing waste solutions for energy harvesting.
Wastewaters generated by crude oil extraction processes, called “produced waters” (PWs), are complex solutions that contain organic compounds, mainly hydrocarbons, and often exhibit high salinity. The large amounts of PWs represent a global issue because of their environmental impact. An approach widely used in the oil industry is the reinjection of this wastewater into the extraction wells after a suitable treatment. The high salt concentration of such solutions may be used in salinity gradient technologies to produce green electricity. Among these technologies, reverse electrodialysis (RED) is one of the most promising. In this work, the application of RED for energy generation from two different real oil industry brines was investigated. An experimental campaign was performed by testing 10 × 10 cm2 units in long-run continuous operations, monitoring the performance for more than 25 days. Fouling phenomena, occurring during the continuous operation, decrease the unit performance and several anti-fouling strategies were adopted to tackle this issue. As a result, a positive net power density for up to 18 days of continuous operation was obtained. A maximum power density of about 2.5 W/m2 was observed, demonstrating how the RED technology could be an important strategy to harvest energy from an industrial waste.
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