The production of foamed aluminum has long been considered difficult to achieve because of problems such as the low foamability of the molten metal, the varying size of the cellular structures, and solidification shrinkage. Researchers have gradually solved these problems and some manufacturers are now producing foamed aluminum by their own methods. Shinko Wire has been manufacturing foamed aluminum under the registered trade name ALPORAS since 1986, using a batch casting process.

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The production of foamed aluminum has long been considered difficult to realize because of such problems as the low foamability of molten metal, the varying size of cellular structures, solidification shrinkage and so on. Recently these problems have been solved by a number of researches and some manufacturers produce foamed aluminum by their own methods. We have been employing a batch casting process and manufacturing foamed aluminum under the tradename ALPORAS® since 1986. This paper presents the manufacturing process, physical properties and some typical applications of ALPORAS.

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