The initial induced compressive residual stresses relax during component operating life and it is important to consider the relaxation phenomenon in the design of the component. In this study, 2024-T 351 aluminium alloy specimens were shot peened under three different shotpeening intensities. Cyclic tests for two load magnitudes were performed for 1, 2, 10, 1000 and 10,000 cycles. The initial and final residual stresses and the cold work after each loading cycle were measured for the three shot-peening intensities and for the two load magnitudes using X-ray diffraction. The initial and final microhardnesses after each loading cycle load were also measured for the three shot-peening intensities. The results showed that the reduction in the residual stress, microhardness and cold work are dependent on the applied load. An empirical model was proposed to estimate the residual stress relaxation. The presented model incorporates parameters including the degree of cold work, initial induced residual stress and the number of applied loading cycles.
A theoretical solution for thermoelastic analysis of functionally graded (FG) rotating disk with variable thickness based on first-order shear deformation theory (FSDT) is presented. Material properties and disk thickness profile are assumed to be represented by power law distributions. A semi analytical solution for displacement field is given under two types of boundary conditions applied for solid and annular disks. The effects of the material grading index and the geometry of the disk on the stress and displacement fields are investigated. Mechanical responses homogeneous disks versus FG disks are compared and verified with the known results in the literature. It is seen that the transverse displacements in FG solid disks with roller support condition at the outer surface remain between the minimum displacement value for the full-ceramic disk and the maximum displacement value for the full-metal disk. It is found that the transverse displacements in FG mounted disks with free condition at outer surface may not lie in between the displacement values for full-metal and full-ceramic disks. It is observed that the absolute moment resultant for FG mounted disk with concave profile is lowest compared to the FG mounted disk with linear or convex profile. It can be concluded that the gradation of the metal-ceramic components and the geometry of the disk are significant parameters in the thermomechanical responses of FG disks.
It is evident that sugarcane/bagasse is a highly potential natural composite fiber. In this study, the correlation of composition fiber amount to the mechanical strength was presented. Bagasse was treated with alkali and then reinforced in polypropylene by means of hot pressing. Fiber loading was set to be varied from 10 to 20 wt%. Composite samples were subjected to tensile, hardness, and flexural characterization. Composites with 30 wt% of fiber loading registered maximum tensile strength while with 10 wt% fiber loading registered the minimum. Hardness increases with the amount of fiber. Flexural strength and flexural modulus were found to be greater than original polypropylene. Scanning electron microscopy examination revealed the mechanisms of the strength gain in morphological point of view. The findings give manufactures and engineers a sound basis decision whether to apply the use of this composite for weight reduction especially in automotive applications or not.
Characterization of macrostructure, microstructure, hardness, precipitate distribution, residual stress, and cyclic deformation behavior of 2024-T351 friction stir welded joints has been conducted. Inhomogeneous microparameters governing the nonuniform residual stresses and cyclic strength are discussed. The cyclic strength of the weld microregimes is controlled by grain size and distribution of precipitates achieved during the weld process. The comprehensive information of micro-and macromechanics is used to assist in understanding the mechanism that governed the fatigue crack initiation, propagation, and life of the welded joints.
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