Channel-fouling is a pervasive problem in continuous flow chemistry, causing poor product control and reactor failure. Droplet chemistry, in which the reaction mixture flows as discrete droplets inside an immiscible carrier liquid, prevents fouling by isolating the reaction from the channel walls. Unfortunately, the difficulty of controllably adding new reagents to an existing droplet stream has largely restricted droplet chemistry to simple reactions in which all reagents are supplied at the time of droplet formation. Here we describe an effective method for repeatedly adding controlled quantities of reagents to droplets. The reagents are injected into a multiphase fluid stream, comprising the carrier liquid, droplets of the reaction mixture and an inert gas that maintains a uniform droplet spacing and suppresses new droplet formation. The method, which is suited to many multistep reactions, is applied to a five-stage quantum dot synthesis wherein particle growth is sustained by repeatedly adding fresh feedstock.
We report a versatile capillary-based droplet reactor for the controlled synthesis of nanoparticles over a wide range of flow conditions and temperatures. The reactor tolerates large flow-rate differentials between individual reagent streams, and allows droplet composition to be varied independently of residence time and volume. The reactor was successfully applied to the synthesis of metal (Ag), metal-oxide (TiO(2)) and compound semiconductor (CdSe) nanoparticles, and in each case exhibited stable droplet flow over many hours of operation without fouling, even for reactions involving solid intermediates. For CdSe formed by the reaction of Cd oleate and Se, highly controlled growth could be achieved at temperatures of up to 250 °C, with emission spectra varying smoothly and reproducibly with temperature and flow-rate. The droplet reactor showed exceptional stability when operated under constant flow-rate and temperature conditions, yielding particles with well-defined band-edge emission spectra that did not vary over the course of a full day's continuous operation.
The uptake of zinc bis(thiosemicarbazone) complexes in human cancer cells has been studied by fluorescence microscopy and the cellular distribution established, including the degree of uptake in the nucleus.
Knowing how biomarker levels vary within biological fluids over time can produce valuable insight into tissue physiology and pathology, and could inform personalised clinical treatment. We describe here a wearable sensor for monitoring biomolecule levels that combines continuous fluid sampling with in situ analysis using wet-chemical assays (with the specific assay interchangeable depending on the target biomolecule). The microfluidic device employs a droplet flow regime to maximise the temporal response of the device, using a screw-driven push-pull peristaltic micropump to robustly produce nanolitre-sized droplets. The fully integrated sensor is contained within a small (palm-sized) footprint, is fully autonomous, and features high measurement frequency (a measurement every few seconds) meaning deviations from steady-state levels are quickly detected. We demonstrate how the sensor can track perturbed glucose and lactate levels in dermal tissue with results in close agreement with standard off-line analysis and consistent with changes in peripheral blood levels.
We describe the controlled synthesis of dextran-coated superparamagnetic iron oxide nanoparticles (SPIONs) using a stable passively-driven capillary-based droplet reactor. High quality highly crystalline particles were obtained with a narrow size distribution of mean diameter 3.6 nm and standard deviation 0.8 nm. The particles were evaluated for use in MRI, and found to exhibit a large saturation magnetisation of 58 emu/g and a high T 2 relaxivity of 66 mM À1 s À1 at 4.7 T, signifying good MRI contrast enhancement properties.
Microfluidic reactors are emerging as a highly promising technology for quantum dot synthesis due to the unparalleled control they provide over particle properties. In this article, we review recent developments in the microfluidic synthesis of quantum dots, and discuss some of the advantages and challenges of preparing nanocrystalline materials in microscale fluidic channels. The relative merits of continuous-flow and segmented-flow reactors are considered, together with a number of outstanding issues that must be successfully addressed for microfluidics to become a truly viable technology for quantum dot synthesis.
We report a multichannel microfluidic droplet reactor for the large-scale, high temperature synthesis of nanocrystals. The reactor was applied here to the production of CdTe, CdSe and alloyed CdSeTe nanocrystals, and found in all cases to provide high quality quantum dots with spectral properties that did not vary between channels or over time. One hour test runs yielded 3.7, 1.5 and 2.1 g of purified CdTe, CdSe and the alloy, respectively, using 0.4 M cadmium precursor solutions and carrier and reagent phase flow rates of 4 and 2 ml min À1. A further nine hour test-run applied to CdTe, utilizing increased carrier and reagent flow rates of 5 and 3 ml min À1 , yielded 54.4 g of dry purified material, corresponding to a production rate of 145 g per day. The reactor architecture is inherently scalable and, with only minimal modifications, should allow for straightforward expansion to the kilogram-per-day production levels sought by industry.
In the past decade microreactors have emerged as a compelling technology for the highly controlled synthesis of colloidal nanocrystals, offering multiple advantages over conventional batch synthesis methods (including improved levels of control, reproducibility, and automation). Initial work in the field employed simple continuous phase reactors that manipulate miscible streams of a single reagent phase. Recently, however, there has been increasing interest in segmented flow reactors that use an immiscible fluid to divide the reagent phase into discrete slugs or droplets. Key advantages of segmented flow include the elimination of velocity dispersion (a significant cause of polydispersity) and greatly reduced susceptibility to reactor fouling. In this progress report we review the operation of segmented flow microreactors, their application to the controlled synthesis of nanocrystals, and some of the principal challenges that must be addressed before they can become a mainstream technology for the controlled production of nanomaterials.
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