Core-shell architectures offer an effective way to tune and enhance the properties of noble-metal catalysts. Herein, we demonstrate the synthesis of Pt shell on titanium tungsten nitride core nanoparticles (Pt/TiWN) by high temperature ammonia nitridation of a parent core-shell carbide material (Pt/TiWC). X-ray photoelectron spectroscopy revealed significant core-level shifts for Pt shells supported on TiWN cores, corresponding to increased stabilization of the Pt valence d-states. The modulation of the electronic structure of the Pt shell by the nitride core translated into enhanced CO tolerance during hydrogen electrooxidation in the presence of CO. The ability to control shell coverage and vary the heterometallic composition of the shell and nitride core opens up attractive opportunities to synthesize a broad range of new materials with tunable catalytic properties.
Core-shell particles with earth-abundant cores represent an effective design strategy for improving the performance of noble metal catalysts, while simultaneously reducing the content of expensive noble metals 1-4. However, the structural and catalytic stabilities of these materials often suffer during the harsh conditions encountered in important reactions, such as the oxygen reduction reaction (ORR) 3-5. Here, we demonstrate that atomically thin Pt shells stabilize titanium tungsten carbide cores, even at highly oxidizing potentials. In situ, timeresolved experiments showed how the Pt coating protects the normally labile core against oxidation and dissolution, and detailed microscopy studies revealed the dynamics of partially and fully coated core-shell nanoparticles during potential cycling. Particles with complete Pt coverage precisely maintained their core-shell structure and atomic composition during accelerated electrochemical ageing studies consisting of over 10,000 potential cycles. The exceptional durability of fully coated materials highlights the potential of core-shell architectures using earth-abundant transition metal carbide (TMC) and nitride (TMN) cores for future catalytic applications. The development of core-shell nanostructures with controllable size, shell thickness, surface facets and composition vastly expands the possibility for engineering noble metal catalysts with enhanced performance 4. Numerous core-shell systems have been synthesized for catalytic applications, very often with other noble metal cores, such as Ru (refs. 6,7), Pd (refs. 5,8), Ag (ref. 9) and Ir (ref. 10) with marginal cost benefits. Critically, these core-shell materials along with those comprising earth-abundant, metallic cores (for example, Fe, Co and Ni) form intrinsically metastable structures with miscible core and shell elements that degenerate during electrochemical cycling or annealing due to metal leaching or migration 5,7,8,11. These instabilities result in considerable losses in active surface area and performance over time, imposing major barriers for the broad usage of core-shell architectures in industrial applications, where stability is essential. This is especially true for fuel cell technologies, the commercialization of which has been hindered by the poor durability of ORR catalysts 3,12-14. Early TMCs and TMNs are ideal core materials due to their thermal and chemical stability, electrical conductivity, low cost and intrinsic ability to bind strongly to noble metals while still being immiscible with them 15,16. Unfortunately, the formation of surface oxides or carbon on TMCs and TMNs presents a difficult synthetic
Atomic layer deposition (ALD) is an attractive method to deposit uniform catalytic films onto high surface area electrodes. One interesting material for ALD synthesis is MnOx, a promising earth-abundant catalyst for the oxygen evolution reaction (OER). It has previously been shown that catalysts beginning as MnO synthesized using ALD on smooth glassy carbon (s-GC) electrodes and Mn2O3 obtained upon annealing MnO on s-GC are active OER catalysts. Here, we use ALD to deposit MnO on high surface area GC (HSA-GC) substrates, forming an active catalyst on a geometric surface area basis. We then characterize three types of catalysts, HSA-GC MnO, s-GC MnO, and annealed MnO (Mn2O3), using cyclic voltammetry (CV), scanning electron microscopy (SEM), and ex situ X-ray absorption spectroscopy (XAS). We show that under OER conditions, all three catalysts oxidize to similar surface states with a mixture of Mn(3+)/Mn(4+) and that MnOx surface area effects can account for the observed differences in the catalytic activity. We also demonstrate the need for a high surface area support for high OER activity on a geometric basis.
Semiconducting oxides, particularly mixtures of different transition-metal oxides, are promising materials for oxygen evolution reaction (OER) catalysts. Assessment of these materials is often complicated by inadequate dispersion of the materials, charge transport limitations, and lack of surface area characterization. Thin films deposited by atomic layer deposition (ALD) present an excellent way to overcome these issues. Here, we present the first work using ALD to investigate ternary oxide electrocatalysts, specifically with the Ti–Mn ternary oxide system. Thin-film mixtures of between 1.4 and 2.8 nm in thickness are successfully synthesized by ALD and show a high degree of mixing. At compositions between ∼10 and 70% Mn:(Mn+Ti), there is a reduction in ALD growth rate relative to the growth rates of the binary constituents. Moreover, we observe a shift in the chemical binding energies of both Mn and Ti over this composition range. An elevation in the activity of Mn active sites for OER is observed with increasing MnO x content in TiO2, increasing the turnover frequency (TOF) by approximately an order of magnitude. These results are consistent with previous DFT calculations. We also explore the effect of film thickness of the ternary metal oxide on catalytic activity, highlighting how ALD allows for charge transport limitations to be minimized.
Atomically thin platinum (Pt) shells on titanium tungsten carbide (TiWC) and titanium tungsten nitride (TiWN) core nanoparticles display substantially modified catalytic performance compared to commercial Pt nanoparticles. In situ X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) analyses indicate these differences are primarily caused by ligand effects from the hybridization of Pt and W d states at the core−shell interface. The heterometallic bonding between the shell and the core elements leads to broadening of the Pt valence d-band, a downshift of the d-band center, and greatly reduced adsorbate binding energies, as verified by density functional theory calculations and microcalorimetry of CO adsorption. In situ XANES measurements during reduction treatment demonstrated how surface oxides disrupt the bonding interactions between Pt and W. Changes to the Pt electronic structure from different core materials correlated with ethylene hydrogenation reactivity, where increased Pt d-band broadening was associated with weaker adsorbate binding and consequently lower turnover frequency. The significant electronic structure modification of Pt by the TiWC and TiWN cores exemplifies how core−shell nanoparticle architectures can be used to tune catalyst reactivity.
We demonstrate that atomically thin Pt shells deposited on transition metal carbide or nitride cores induce up to a 4-fold enhancement in C2H4 selectivity during the partial hydrogenation of acetylene compared with commercial carbon-supported Pt (Ptcomm) nanoparticles. While Pt typically catalyzes the complete hydrogenation of alkynes to alkanes, a catalyst comprising a nominal one monolayer (ML) Pt shell on titanium tungsten nitride cores (Pt/TiWN) is capable of net C2H4 generation under industrial front-end reaction conditions featuring a large excess of C2H4 and H2. Microcalorimetry measurements are consistent with a change in the Pt electronic structure that decreases C2H4 binding strength, thus increasing partial hydrogenation selectivity. Density functional theory (DFT) calculations and X-ray absorption near edge structure (XANES) both indicate broadening of the Pt d-band and concomitant down-shifting of the d-band center. The ability to control shell coverage and core composition opens up extensive opportunities to modulate the electronic and catalytic properties of noble metal-based catalysts.
in Wiley Online Library (wileyonlinelibrary.com)During fluidized bed biomass gasification, complex gas-solid mixing patterns and numerous chemical and physical phenomena make identification of optimal operating conditions challenging. In this work, a parametric experimental campaign was carried out alongside the development of a coupled reactor network model which successfully integrates the individually validated sub-models to predict steady-state reactor performance metrics and outputs. The experiments utilized an integrated gasification system consisting of an externally-heated, bench-scale, 4-in., 5 kWth, fluidized bed steam/air blown gasifier fed with woody biomass equipped with a molecular beam mass spectrometer to directly measure tar species. The operating temperature (750-8508C) and air/fuel equivalence ratio (ER 5 0-0.157) were independently varied to isolate their effects. Elevating temperature is shown to improve the char gasification rate and reduce tar concentrations. Air strongly impacts the composition of tar, accelerating the conversion of lighter polycyclicaromatic hydrocarbons into soot precursors, while also improving the overall carbon conversion.
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