Usulan Penerapan Total Productive Maintenance pada Transfer Conveyor 17A

Sahrupi, Sahrupi; Juriantoro, Juriantoro

doi:10.30656/jsmi.v2i1.568

Cited by 5 publications

(6 citation statements)

References 10 publications

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“…Cara yang dapat dilakukan untuk mengoptimalkan mesin adalah dengan melakukan pengukuran kinerjanya. Metode overall equipment effectiveness (OEE) dapat digunakan untuk melakukan hal tersebut [7] [8]. Dalam perusahaan jepang, terdapat metode pemeliharaan yang disebut Total Productive Maintenance (TPM), dimana salah satu caranya adalah dengan OEE [9].…”

Section: Pendahuluanunclassified

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

Insani

Wahyudin

Herwanto

et al. 2023

JSE

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In this day and age, all business sectors are experiencing development, including manufacturing. From this, the competition between companies becomes very tight and each tries to maintain its existence in the eyes of consumers. One way to remain competitive is to maintain productivity by maximizing existing resources such as equipment or machinery. The purpose of this research is to analyze the level of effectiveness and efficiency of the machines used in PT. Kujang Fertilizer Plant 1B. The method used in this study is the Overall Equipment Effectiveness (OEE). The data used in this study is from January to December 2021. From the results obtained, it is known that in general the OEE value obtained is above the world standard by 85%. However, there is still 1 data that is below the world standard so that further analysis needs to be done. The results of the six big losses show breakdown losses to be the highest failure with a value of 67.41%. Based on the results of fishbone analysis, the causes of low OEE values consist of humans, machines, methods, materials, and the environment. From the kaizen analysis, proposed improvements that can be made include increasing employee awareness, conducting training for employees, conducting periodic evaluations and holding a quality improvement and improvement team..Keywords: OEE, TPM, Six Bog Loses, Downtime, PT. Pupuk Kujang AbstrakPada zaman sekarang ini semua sektor bisnis mengalami perkembangan termasuk manufaktur. Dari hal tersebut, persaingan antar perusahaan menjadi sangat ketat dan tiap berusaha menjaga eksistensi nya di mata konsumen. Salah satu cara untuk tetap dapat bersaing yaitu menjaga produktivitas dengan memaksimalkan sumber daya yang ada seperti peralatan atau mesin. Tujuan peelitian ini yaitu untuk menganalisis tingkat efektivitas dan efisiensi mesin yang digunakan di PT. Pupuk Kujang Plant 1B. Metode yang digunakan pada penelitian ini yaitu dengan Overall Equipemnt Effectiveness (OEE). Data pada penelitian menggunakan data pada periode Januari hingga Desember 2021. Adapun pada penelitian ini hasilnya diketahui bahwa secara umum nilai OEE yang diperoleh berada diatas standar dunia dengan 85%. Namun masih ada 1 data yang berada dibawah standar dunia sehingga analisis lebih lanjut perlu dilakukan. Hasil six big loses menunjukkan breakdown losess menjadi kegagalan tertinggi dengan nilai 67,41%. Berdasarkan hasil analisis fishbone penyebab terjadinya nilai OEE yang rendah terdiri dari manusia, mesin, metode, material, dan lingkungan. Dari analisis kaizen, usulan perbaikan yang dapat dilakukan seperti peningkatan kesadaran pegawai, mengadakan pelatihan untuk karyawan, melakukan evaluasi berkala dan mengadakan tim peningkatan kualitas dan improvement.Kata Kunci: OEE, TPM, Six Big Loses, Downtime, PT. Pupuk Kujang

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Section: Pendahuluanunclassified

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

Insani

Wahyudin

Herwanto

et al. 2023

JSE

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“…Dalam penggunaannya conveyor sering mengalami permasalahan antara lain kerusakan pada impact roller, keausan pada rubber diamond, keausan pada carry roller, kerusakan pada belt, dan kerusakan pada plat linear (Qadafi & Saputra, 2022). Beberapa hal yang dapat dilakukan untuk meminimalkan breakdown pada conveyor yaitu perlunya dilakukan kontrol terhadap peralatan, teknisi yang terampil, standar operasional prosedur (SOP), dan ketersediaan sparepart (Sahrupi & Juriantoro, 2018). Selain itu masalah utama yang sering muncul adalah ketidakseragaman skill operator conveyor dan faktor kelelahan (Setiawan, 2021).…”

Section: Analisis Overall Equipment Effectiveness Pada Bargeunclassified

Analisis Overall Equipment Effectiveness Pada Barge Loading Conveyor (Blc) Pt Mitra Barito

Noveriady

Novalisae

Panjaitan

2023

JPTM

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A barge loading conveyor (BLC) is the main means of transporting coal (material handling) from the stockpile to the barge. Disruption of the conveyor which is driven by an electric motor results in the cessation of the coal shipping process, so performance and efficiency in its use must be ensured. The purpose of this research is to see the value of overall equipment effectiveness (OEE) on PT Mitra Barito barge loading conveyor (BLC), which will later be used as a basis for corrective actions and efforts to increase productivity. The method used in this research is a quantitative method where at this stage the value of overall equipment effectiveness (OEE) is calculated which includes three categories of levels of availability, level of performance, and level of quality. Where in looking at the causes of low OEE seen from the proportion of six major losses. The results showed that the average overall equipment effectiveness (OEE) value of 56.19% was considered ineffective because corrective steps still needed to be taken so that it could inhibit barge loading conveyor (BLC) activities. This is affected by slowdowns, tuning, and adjustments, as well as idling and mining stops with high loss proportion values.

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“…Ruslan & Prasmoro, 2018 Stationery industry This study aims to provide recommendations for improvements to increase the OEE value on kneader machines, currently having an OEE value of 81.62%. The biggest factor that influences the low value of OEE is the performance rate with a percentage factor of six big losses in reduced spees losses of 42.66% and idling and minor stoppages of 31.27% of all time losses Sahrupi & Juriantoro, 2018 Coal Industry…”

Section: Palm Processing Industrymentioning

confidence: 99%

“…3 shows 6 big losses that cause low OEE performance. From the graph, it can be seen that the 3 biggest causes found in this literature are due to the main causes based on the highest percentage of each journal is the reduced speed with 20 journals (Anggraini et al, 2017;Anthony, 2019;Firman et al, 2018;Frima et al, 2019;Hafiz & Martianis, 2019;Hamid et al, 2018;Haryono & Susanty, 2015;Kholil et al, 2016;Latif & Purnomo, 2020;Livia & Fewidarto, 2016;Magdalena & Ginting, 2019;Mulyo & Hermansyah, 2018;Nurfaizah et al, 2014;Nursubiyantoro et al, 2016;Pratama et al, 2020;Rahayu & Herdiani, 2018;Riadi & Anwar, 2019;Rufaidah & Abdillah, 2019;Ruslan & Prasmoro, 2018;Sariyusda et al, 2016), equipment failure with 18 journals (Anthony, 2019;Bakti & Kartika, 2019;Bastanta et al, 2018;Diniaty & Susanto, 2017;Firman et al, 2018;Hafiz & Martianis, 2019;Hairiyah et al, 2019;Iftari, 2015;Kristono & Hudori, 2018;Livia & Fewidarto, 2016;Mulyo & Hermansyah, 2018;Nurprihatin et al, 2019;Pradana et al, 2013;Praharsi et al, 2015;Priyono et al, 2019;Rahman, 2019;Sahrupi & Juriantoro, 2018;Sariyusda et al, 2016;…”

Section: Fig 2 Type Of Industrymentioning

confidence: 99%

Literature Review of the Application of Total Productive Maintenance (TPM) in various industries in Indonesia

Setiawan

2021

IJIEM

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This research is a literature review from various journals with the theme Total Productive Maintenance which is implemented in various companies in Indonesia. The purpose of this paper is as a means of sharing and learning between companies that can be taken as a brainstorming theme related to machine performance within a company, which may not occur between companies that problems outside of the machine problem. The OEE factor of the machine is one of the parameters that is the goal which results in poor engine performance. The research method is to search journals from various sources that have keywords related to TPM. The number of journals found from 2015 to 2020 was 60 journals which were finally iterated to become 46 journals to be selected for this paper. The concept of Pareto and Root caused Analysis (4M + E) is a helpful tool in concluding the literature review in this paper, while the TPM Pillar will provide a solution guide for each problem that has been summarized in 4M + E which will be classified from each problem to be the solution of the problem. that has been found. The conclusions of this literature review are related to this new card problem which is the focus of attention. It is the result of operator changes associated with the contract system which causes this change to be properly prepared at the time the new operator works. The previous operator's method that has been good needs to be transferred to the operator that will enter. However, this is often a big gap with the preparation of this skill transfer and the fatigue factor of operators who have side jobs, with the proliferation of online-based applications causing business operators to seek additional income so that their main work is neglected.

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Usulan Penerapan Total Productive Maintenance pada Transfer Conveyor 17A

Cited by 5 publications

References 10 publications

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

Analisis Overall Equipment Effectiveness Pada Barge Loading Conveyor (Blc) Pt Mitra Barito

Literature Review of the Application of Total Productive Maintenance (TPM) in various industries in Indonesia

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