Thermally Stabilized Cobalt‐Based Fischer–Tropsch Catalysts by Phosphorous Modification of Al2O3: Effect of Calcination Temperatures on Catalyst Stability
Abstract:Ap hosphorous-modified Al 2 O 3 support was prepared by the impregnation methoda nd applied for the preparation of cobalt-based Fischer-Tropsch synthesis (FTS) catalysts (Co/P-Al 2 O 3 ), which were calcined at different temperatures. The Co/ P-Al 2 O 3 showed as ignificant increaseo ft hermals tability with ah igher catalytic performance without severe deactivation even above ac alcination temperature of 600 8Cc ompared with the unmodified Co/Al 2 O 3 .T hese findings are explained by the suppressed cobalt al… Show more
“…In particular, alumina is an important support for cobalt catalysts used in many industrial reactions as hydrodesulfurization, Fischer–Tropsch synthesis and steam reforming of methane and ethanol . However, alumina exhibits a rather complex surface chemistry, and many studies have been conducted for establishing the effects of the alumina support properties on the cobalt catalyst performance …”
The effect of sol–gel alumina characteristics on the supported Co catalyst properties was investigated at the different steps of catalyst preparation. Porous alumina with variable surface reactivity were prepared from the sol–gel transition and the spinodal decomposition induced by polymers. The hydrophobicity of polymer or the calcination temperature controls the amount of the hydroxyl groups. The dried catalysts are composed of cobalt alumina hydrotalcite‐like compounds up to 64 %. After calcination, higher proportions of CoAl2O4 are observed in the alumina presenting a greater content of hydroxyl and hydrotalcite. The Co speciation during activation investigated by Quick X‐ray absorption spectroscopy evidences that both Co3O4 and CoAl2O4 are first fully reduced to CoO and then partially transformed into point‐like Co0 nucleus. The catalysts were highly active in the ethanol steam reforming reaction; however, coke deposition leads to deactivation. This deleterious effect was minimized for catalysts operating with a CoO/Co0 ratio close to 1:3.
“…In particular, alumina is an important support for cobalt catalysts used in many industrial reactions as hydrodesulfurization, Fischer–Tropsch synthesis and steam reforming of methane and ethanol . However, alumina exhibits a rather complex surface chemistry, and many studies have been conducted for establishing the effects of the alumina support properties on the cobalt catalyst performance …”
The effect of sol–gel alumina characteristics on the supported Co catalyst properties was investigated at the different steps of catalyst preparation. Porous alumina with variable surface reactivity were prepared from the sol–gel transition and the spinodal decomposition induced by polymers. The hydrophobicity of polymer or the calcination temperature controls the amount of the hydroxyl groups. The dried catalysts are composed of cobalt alumina hydrotalcite‐like compounds up to 64 %. After calcination, higher proportions of CoAl2O4 are observed in the alumina presenting a greater content of hydroxyl and hydrotalcite. The Co speciation during activation investigated by Quick X‐ray absorption spectroscopy evidences that both Co3O4 and CoAl2O4 are first fully reduced to CoO and then partially transformed into point‐like Co0 nucleus. The catalysts were highly active in the ethanol steam reforming reaction; however, coke deposition leads to deactivation. This deleterious effect was minimized for catalysts operating with a CoO/Co0 ratio close to 1:3.
“…These structural stabilities were mainly attributed to the partial formation of thermally stable spinel-type metal aluminates at an optimal molar ratio of M/Co = 0.25 (M = Al or Zr). [13][14][15][16] In addition, the synergy effects of phosphorous species on Co/Al 2 O 3 catalysts were also reported by our previous extensive works, [19][20][21][22][23] and a superior catalytic activity on the phosphorusmodified Al 2 O 3 was observed with an improved activity and stability with less aggregation of the supported cobalt nanoparticles by partially forming hydrophobic aluminum phosphate (AlPO 4 ) species, [19][20][21] The partially formed AlPO 4 phases on the outermost γ-Al 2 O 3 surfaces inhibited the transformation of cobalt oxides to inactive cobalt aluminates due to its SiO 2 -like tridymite hydrophobic AlPO 4 surface natures by altering metal-support interactions through a stronger affinity between Al and P species than that of Al and Co species. [24] Those AlPO 4 phases can also effectively prevent the re-oxidation and aggregation of the supported cobalt nanoparticles by minimizing the phase transformations of γ-alumina to brittle boehmite (AlOOH) phase as well.…”
Section: Introductionmentioning
confidence: 70%
“…[13][14][15][16][17]26] The significantly reduced surface area and pore volume as well as slightly increased average pore diameter on the fresh P/m-CoAl at a higher phosphorous content could be possibly attributed to the preferential deposition of phosphorous species on the outer surfaces of the m-CoAl, which can form the much denser SiO 2like AlPO 4 phases. [19][20][21][22][23][24] The ordered mesoporous structures of the P/m-CoAl were also verified by a small-angle X-ray scattering (SAXS) analysis, and the SAXS peaks are displayed in supplementary Figure S2. A clearly large peak intensity at 2θ = 1.23°suggests the formation of the highly ordered mesoporous structures on the fresh m-CoAl, which were well-preserved even on the phosphorous-modified P/m-CoAl.…”
Section: Bulk and Surface Properties Of P/m-coal Catalystsmentioning
confidence: 99%
“…[20,21] The advantages of phosphorus incorporation on the Co/Al 2 O 3 were also reported to increase the thermal stability of active metallic cobalt nanoparticles by adjusting metalsupport interactions through a possible formation of the thermally stable spinel-type CoAl 2 O 4 phases and by enhancing the reducibility of cobalt oxide nanoparticles. [19][20][21][22][23][24] In the present study, the effects of phosphorus-modified highly ordered mesoporous Co 3 O 4 À Al 2 O 3 binary metal oxides (P/m-CoAl) during FTS reaction were investigated in terms of their structural durability [13][14][15][16][17][18]25] and outermost surface property changes to explain different catalytic activity and stability, which were not precisely reported till now as far as we know. The synergy effects of an optimal phosphorous content on the P/m-CoAl were explained by elucidating the possible phase transformations of cobalt and aluminum species as well as their positive contributions to the robust structural stability of the ordered mesoporous Co 3 O 4 À Al 2 O 3 metal oxide structures.…”
The synergy effects of phosphorus modifier on highly ordered mesoporous binary metal oxides of Co 3 O 4 À Al 2 O 3 (m-CoAl), prepared by nanocasting method using a hard template of KIT-6, were observed by an enhanced catalytic and structural stability of the m-CoAl during CO hydrogenation to hydrocarbons. The enhanced structural stability of the ordered mesoporous structures on the phosphorous-modified m-CoAl at an optimal amount of phosphorous modifier below 0.3 wt%P (P (3)/m-CoAl) was attributed to the partial formation of thermally stable metal phosphates under a reductive Fischer-Tropsch synthesis (FTS) reaction condition. The positive effects of the phosphorous modifier were originated from the partially formed SiO 2 -like AlPO 4 phases on the outer surfaces of the m-CoAl, as well as from partially formed irreducible and thermally stable spinel-type cobalt aluminates (CoAl 2 O 4 ). The hydrophobic SiO 2 -like tridymite AlPO 4 surfaces on the ordered matrices of the P/m-CoAl also effectively prevented the heavy wax (or coke precursors) depositions. The structural instability of the P/m-CoAl was observed at a higher phosphorous content above 0.5wt%P by preferentially forming the largely segregated mixed metal oxides such as Co 3 O 4 À CoAl 2 O 4 À Co 3 (PO 4 ) 2 through the phase transformations of the surface excess AlPO 4 .
“…was well documented. 60 The preliminary tests revealed the effect of the activation of the MIL-53(Al) host matrix on the catalytic performance of Co-containing nanohybrids produced on its basis. It has been reported previously that the conventional calcination procedure accomplished at 330°C (72 h) did not lead to complete release of occluded benzene-1,4dicarboxylic acid from MIL-53(Al) pores.…”
Novel nanohybrid materials were prepared by immobilizing Co nanoparticles on a microporous framework MIL-53(Al) as a porous host matrix. The synthesized cobalt-containing materials were characterized by XRD, STEM, and oxygen titration. The catalytic performance of Co@MIL-53(Al) nanohybrids was examined in Fischer-Tropsch synthesis (FTS) for the first time. A higher selectivity to C5+ hydrocarbons and lower selectivity to methane for Co@MIL-53(Al) as compared to conventional Co/Al2O3 were observed.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.