Unsaturated polyester (UP) has many important industrial
applications,
including transportation, building materials, and electrical insulation.
However, UP resins are extremely flammable, thus restricting their
real-world applications. Herein, we report a mesoporous silica-based
ternary flame retardant (NF@SiO2-D) for UP by loading nickel
ferrite and dimethyl methylphosphonate (DMMP) via hierarchical assembly. NF@SiO2-D acts as a fire extinguisher
of UP through the combined effect of mesoporous silica, nickel ferrite,
and DMMP. The peak and total heat release rates of the UP matrix decreased
by 36.3% and 36.9%, respectively, after the incorporation of 10 phr
NF@SiO2-D. More importantly, when NF nanoparticles were
present, the smoke production of the UP matrix was reduced by 41.5%
compared to the control samples without NF nanoparticles. In addition,
20 phr of NF@SiO2-D enabled the UP to achieve a self-extinguishing
ability and a desired V-0 grade in the UL 94 test. The flame-retarding
UP composites with NF nanoparticles also exhibited better thermal
stability and T
g than the control samples.
The resultant fire-retardant UP composites are anticipated to find
more industrial applications.