“…The developments in DTM led to researcher’s increased interest in ultrasonic-assisted machining in mid of the 1980s. 167 The percentage of researches performed by assisted hybrid machining and its advancement is shown in Figure 19. Figure 19. Percentage of research performed by assisted hybrid machining. 171 …”
Grinding is a manufacturing process which significantly contributes in producing high precision and durable components required in numerous applications such as aerospace, defence and automobiles. This review article is focused to uncover history, witness the present and predict the future of the grinding process. While going through the literature, it has been observed that minimal work has been done in explaining the history, present status and future scopes of the grinding process. In this era of information and environmental awareness, sustainability aspects have become a primary concern of almost every research field. In the grinding process too, the research work includes ecological elements such as reducing the consumption of cutting fluids through minimum quantity lubrication, utilizing cryogenics, hybrid lubrication and cooling techniques that are still required to be explored critically. Further, some significant findings of the prevailing research in grinding include modification in grinding wheel surface, merging different grinding principles such as usages of the textured grinding wheel, ultrasonic grinding, 3D printing of grinding wheel and artificial intelligence in grinding are also presented. Another unascertained problem is the management of grinding swarf, which is being attended to by recycling it to fabricate composites which is expected to be another prominent domain of research. Further, the advancements taking place exhibit the potential of the grinding process, suggesting that its future is bright and ever-growing.
“…The developments in DTM led to researcher’s increased interest in ultrasonic-assisted machining in mid of the 1980s. 167 The percentage of researches performed by assisted hybrid machining and its advancement is shown in Figure 19. Figure 19. Percentage of research performed by assisted hybrid machining. 171 …”
Grinding is a manufacturing process which significantly contributes in producing high precision and durable components required in numerous applications such as aerospace, defence and automobiles. This review article is focused to uncover history, witness the present and predict the future of the grinding process. While going through the literature, it has been observed that minimal work has been done in explaining the history, present status and future scopes of the grinding process. In this era of information and environmental awareness, sustainability aspects have become a primary concern of almost every research field. In the grinding process too, the research work includes ecological elements such as reducing the consumption of cutting fluids through minimum quantity lubrication, utilizing cryogenics, hybrid lubrication and cooling techniques that are still required to be explored critically. Further, some significant findings of the prevailing research in grinding include modification in grinding wheel surface, merging different grinding principles such as usages of the textured grinding wheel, ultrasonic grinding, 3D printing of grinding wheel and artificial intelligence in grinding are also presented. Another unascertained problem is the management of grinding swarf, which is being attended to by recycling it to fabricate composites which is expected to be another prominent domain of research. Further, the advancements taking place exhibit the potential of the grinding process, suggesting that its future is bright and ever-growing.
“…Based on the cutting trajectory analysis of a single grain and the geometric parameter analysis,the unit grinding force can be expressed as [8,9,10]:…”
Section: Model Establishment and Analysis Of The Oxide Layer Thicknessmentioning
The oxide layer formed and removed on the surface of the grinding wheel has a significant influence on the grinding quality of ultrasonic-ELID multiplicate grinding. In this paper on the basis of the principles of electrochemical and ultrasonic vibration, the mechanisms of oxide layer formation and remotion were analyzed. Then, the predictive modeling of oxide layer thickness was proposed. The effects of main factors on the oxide film thickness were simulated and analyzed theoretically. The simulation results show that the layer thickness decreases with the decrease of the duty ratio or the grain volume ratio or the ultrasonic frequency ,and the increase of the electrode gap during the composite grinding process.
“…The mathematical model for grinding force of AUAG. According to the theory average section area of debris, assuming that the single grit grinding force g F is proportional to the average section area of debris [3]:…”
Section: Experimental Study On Grinding Forcementioning
This paper analysis the mechanism of axial ultrasonic-assisted grinding(AUAG), by establishing the kinematics model of a single grit; The reason why AUAG forces are more lower than conventional grinding(CG) forces is presented, and the experiments of the grinding force in AUAG comparison with CG were carried out. The results indicate that the grinding force of the superalloy in AUAG is about 40% to 50% less than that in CG.
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