2002
DOI: 10.1191/1365782802li042oa
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Sputtering deposition of infra-red reflecting films on ellipsoidal bulbs of energy saving lamps

Abstract: The sputtering deposition (SPD) technique applicable for infra-red reflecting (IR) film coating on ellipsoidal bulbs of halogen lamps was investigated. To realize a uniform IR layer coating on such bulbs, a specifically designed spin and swing motion mechanism for coating bulbs and a novel monitoring system for controlling the coating layer thickness were developed. The IR film coating produced by the SPD processes is shown to offer a worthwhile energy saving of approximately 17% of the lamp power consumption.

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Cited by 3 publications
(2 citation statements)
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“…Ta 2 O 5 -SiO 2 multilayer films were found to offer the highest temperature stability and performance (luminous efficiency and CRI) for their application in ILBs. Several *aleroy@mit.edu; phone +1-617-715-4044; bulb or filter geometries such as cylindrical 5,[11][12][13]17,18,20 , spherical [6][7][8][9][10]19,21,22 , ellipsoidal 10,14,15 and planar 16 were also explored to maximize the amount of infrared radiation recycled back to the emitter, minimize hot-spots on the emitter and reduce fabrication complexity. Although extensive literature has been published on infrared recycling for ILBs, only limited energy savings (maximum experimentally demonstrated energy savings of 51% compared to traditional ILBs 7 ) has been achieved because of non-idealities in the filter, emitter and geometrical alignment.…”
Section: Introductionmentioning
confidence: 99%
“…Ta 2 O 5 -SiO 2 multilayer films were found to offer the highest temperature stability and performance (luminous efficiency and CRI) for their application in ILBs. Several *aleroy@mit.edu; phone +1-617-715-4044; bulb or filter geometries such as cylindrical 5,[11][12][13]17,18,20 , spherical [6][7][8][9][10]19,21,22 , ellipsoidal 10,14,15 and planar 16 were also explored to maximize the amount of infrared radiation recycled back to the emitter, minimize hot-spots on the emitter and reduce fabrication complexity. Although extensive literature has been published on infrared recycling for ILBs, only limited energy savings (maximum experimentally demonstrated energy savings of 51% compared to traditional ILBs 7 ) has been achieved because of non-idealities in the filter, emitter and geometrical alignment.…”
Section: Introductionmentioning
confidence: 99%
“…Ta 2 O 5 -SiO 2 multilayer films appeared to offer the best compromise between cost, optical properties, and thermal stability (up to 800 C 19,22,30 ). Concurrently, several bulb geometries (spherical, 10,11,16,28,29,31,32 cylindrical, 7,8,14,15,17,19,23,30 ellipsoidal, 18,22,29 and planar 21 ) were studied to reduce fabrication complexity and maximize the amount of recycled infrared radiation while minimizing hot spots on the filament which can reduce its lifetime. The emitter in all these past studies using selective filters was typically a tungsten filament, chosen due to its high temperature stability and low evaporation rate at incandescent temperatures.…”
mentioning
confidence: 99%