Reliability-oriented design of integrated model of preventive maintenance and quality control policy with time-between-events control chart

He, Yihai; Liu, Fengdi; Cui, Jiaming; Han, Xiao; Zhao, Yuan; Chen, Zhaoxiang; Zhou, Di; Zhang, Anqi

doi:10.1016/j.cie.2019.01.046

Cited by 52 publications

(15 citation statements)

References 37 publications

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“…More recently, [13] integrated χ 2 control chart and maintenance planning for a two-stage dependent process. Reference [14] proposed a reliability-oriented integration model for joint PM and SPC with time-between-events (TBE) control chart. Reference [15] also established a condition-based maintenance model for service facility by integrating a TBE control chart and maintenance policy.…”

Section: Literature Review Notationsmentioning

confidence: 99%

Economic-Statistical Design of Integrated Model of VSI Control Chart and Maintenance Incorporating Multiple Dependent State Sampling

Wan

2020

IEEE Access

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The mutualistic relationship between quality control and maintenance of production systems has contributed to the development of the integration model of statistical process control (SPC) and maintenance. Such models are not only beneficial to the improvement of production quality, but also to the reduction of maintenance cost. This paper presents an integrated model of SPC and maintenance that applies a VSI & MDSSX control chart designing based on the variable sampling interval (VSI) scheme and multiple dependent/deferred state sampling (MDSS) policy. A Markov chain approach is employed to model the integrated process, and the average total cost per unit time is derivated and solved by a developed genetic algorithm subject to statistical quality constraints. A shrimp canning production process example is given to illustrate the application of integrated model. Finally, a comparative study using the design of experiments approach is conducted to demonstrate the effectiveness of the suggested model. INDEX TERMS Statistical process control, maintenance, multiple dependent state sampling, variable sampling interval.

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Section: Literature Review Notationsmentioning

confidence: 99%

Economic-Statistical Design of Integrated Model of VSI Control Chart and Maintenance Incorporating Multiple Dependent State Sampling

Wan

2020

IEEE Access

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“…For example, He et al [18], Zhang and Cheng [19], and Ramadan [20] improved different control charts based on different practical demands. He et al [21,22] proposed, respectively, the risk analysis method and the optimization model for quality control of the proces by combing the SPC method. After years of development, the SPC method has become a mature tool in modern industrial quality control.…”

Section: Introductionmentioning

confidence: 99%

Dynamic Risk Analysis in Metro Construction Using Statistical Process Control

Wang

Zheng

2020

Mathematical Problems in Engineering

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Metro construction is normally carried out in complex engineering geological environment, so it can generate various risk events. In the process of metro construction, a scientific risk dynamic analysis is indispensable to reduce and control risks. In order to analyze the risk in metro construction more scientifically and reasonably, in this study, a new risk dynamic analysis method for metro construction is proposed using statistical process control. The method can analyse the risk level according to the process’s capacity index and identify the characteristics of risk variation according to the statistical control chart. The risk level and the characteristic of risks may vary with dynamical updating of monitoring data, so the conclusion of risk evaluation for a time interval can be drawn and corresponding safety measures can be ascertained. The method ushers statistical process control, so the random factors in risk evolution can be considered fully. Then, the method is applied to the risk analysis of shield construction under the Beijing-Tianjin intercity railway in Beijing Metro Line 8, a typical risk problem in the traffic construction. The variation of the risk level and the characteristic of risks can be evaluated reasonably because the dynamical randomness is considered. Moreover, whether risk control measures should be taken and what the effective measures are can be ascertained explicitly.

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“…e integrated model was further developed by Yin et al [14] considering ten scenarios of the delayed monitoring process. From the perspective of reliability improvement, some SPC charts were also established to monitor the feature of time-between-events (TBE) assuming that TBE followed the gamma distribution [15], the normal distribution [16], the exponential distribution [17], the Weibull distribution [18], etc.…”

Section: Introductionmentioning

confidence: 99%

Condition-Based Maintenance Optimization for Motorized Spindles Integrating Proportional Hazard Model with SPC Charts

Gai

Chen

2020

Mathematical Problems in Engineering

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Reliability of motorized spindles has a great effect on the performance and productivity of computer numerical control (CNC) machine tools for intelligent manufacturing. Condition-based maintenance (CBM) is an efficient method to prevent serious failures, to improve system reliability, and to reduce management costs for motorized spindles. However, owing to various degradation features acquired during condition monitoring, the challenge is to propose an appropriate feature to evaluate the reliability level of motorized spindles and to set up optimal CBM policies. Based on the motivation, a three-stage approach is proposed in this paper. In the first stage, proportional hazard model (PHM) is developed to describe the reliability considering failure events together with multiple degradation features. Next, statistical process control (SPC) charts are constructed for condition monitoring and anomaly detection in order to achieve early detection of potential failures. At last, a CBM schedule is modeled in consideration of maintenance cost minimization; the maintenance plan is optimized by determining the optimal control limits of SPC charts.

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Reliability-oriented design of integrated model of preventive maintenance and quality control policy with time-between-events control chart

Cited by 52 publications

References 37 publications

Economic-Statistical Design of Integrated Model of VSI Control Chart and Maintenance Incorporating Multiple Dependent State Sampling

Economic-Statistical Design of Integrated Model of VSI Control Chart and Maintenance Incorporating Multiple Dependent State Sampling

Dynamic Risk Analysis in Metro Construction Using Statistical Process Control

Condition-Based Maintenance Optimization for Motorized Spindles Integrating Proportional Hazard Model with SPC Charts

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