“…Depending on the thickness, the polysilicon films m a y have pinholes (i) in as-deposited films, (ii) due to phosphorus diffusion which is known to cause preferential grain growth (13,14) perpendicular to the substrate surface and consumption of silicon, (iii) during oxidation, which m a y oxidize the grain boundaries followed b y BHF exposure which then etches out oxide from grain boundaries, (iv) during phosphorus glass deposition and reflow, the effect being similar to that during phosphorus diffusion; this treatment may also lead to diffusion of unwanted impurities into the active areas of the devices, (v) during plasma etching, which may preferentially etch along grain boundaries and also drive the impurities in the gate region, and (vi) during the hydrogen anneal with aluminum metal on, due to the ensuing A1-Si interactions.…”