Highly exfoliated and intercalated silicone rubber (SR) nanocomposites based on natural montmorillonite (Cloisite Na + ) and organically modified montmorillonite (Cloisite 30B and Cloisite 20A) were successfully prepared by melt-mixing technique. Dispersion of the nanoclays in the rubber nanocomposites was subsequently investigated. As indicated by the X-ray diffraction (XRD) analysis, intercalation and exfoliation of the clay particles in the nanocomposites was achieved at less than 8 parts per hundred (phr) rubber by weight, irrespective of the initial interlayer spacing of the nanoclay particles. Both Cloisite Na + and Cloisite 30B were spontaneously transformed into exfoliated microstructures during the vulcanisation stage. Overall, the use of the nanoclays in silicone rubber improved the Young's modulus, tensile strength and elongation at break by more than 50% as compared to the control rubber. In addition, this work provided a fresh insight into the way intercalated and exfoliated morphologies affect mechanical properties of silicone rubber nanocomposites.
3It was shown that the exfoliated Cloisite Na + yielded outstanding mechanical properties with low hysteresis at the same loading of the exfoliated Cloisite 30B and intercalated Cloisite 20A organoclays. As expected, the formation of crosslinks affected the mechanical properties of the rubber vulcanizate significantly.KEY WORDS: rubber, clay, compounding, crosslinking, X-ray .
INTRODUCTIONSilicone rubber is an important elastomer in the rubber industry, since it is widely used to manufacture industrial products such as cables, gaskets, sealants, and bio-implants because of its excellent resistance to ultraviolet, ozone, oxygen and chemicals, and good electrical properties and physiological inertness. However, SR has poor mechanical properties in particular low tensile strength. Hence, reinforcing fillers such as fumed and precipitated silicas are used frequently to improve mechanical properties and this offers excellent benefits to the rubber.More recently, research has begun to investigate a new filler system for silicone rubber due to the high price of silica and also the occurrence of silicosis condition among users of silica such as rubber compounders. Therefore, a number of potential fillers for example nanoclay [1][2][3][4][5][6][7][8], titanium oxide [9], and carbon nanotube [10,11] Since MMT consists of a triple-layer sandwich structure, therefore its dispersion mechanism in rubber is different from silica that has a spherical shape [13]. As reported in the literature [13][14][15][16][17] intercalation and exfoliation morphologies are used to characterize the clay layer dispersion in clay/polymer nanocomposites. The latter morphology is more desirable due to its high surface area, which is important in rubber reinforcement. Nevertheless, producing a high level of clay dispersion in silicone rubbers such as polydimethylsiloxane is a challenge because of the dual nature of the rubber which is made of inorganic (Si-O-Si) and organic methyl groups ...