The
first generation of proton exchange membrane fuel cells uses
costly and unsafe perfluorinated sulfonic acid polymers (PFSAs) as
membranes and as ionomers impregnating electrodes to achieve the three-phase
boundaries. PFSAs imply paramount issues for large-scale manufacture,
use, commercialization, and recycling. Alternative nonfluorinated
polymers should allow obtaining not only membranes but also adequate
ionomer suspensions in convenient solvents for preparing efficient
catalytic layers, which has not yet been achieved. Here, we propose
a universal solution consisting of the transposition of the three-phase
boundary at the molecular level by grafting directly at the surface
of carbon-supported Pt nanoparticles a nonfluorinated proton-conducting
polymer combining the catalytic activity of the former and the transport
properties of the latter. The length of the polystyrenesulfonate polymer
chain (as a model polymer) and the number of polymer feet per platinum
nanoparticles have been optimized in order to achieve the highest
active surface area and activity possible. It was shown that low grafting
density and high degree of polymerization gave the best configuration.
The great potency of such nanocomposites as cathode catalysts for
PEMFC was evidenced not only in a standard three-electrode cell but
also under real working conditions in a single hydrogen/oxygen fuel
cell, where higher activity and stability were obtained with a nanocomposite
material in comparison to those with a classical Pt/C + Nafion electrode.