The
mid-infrared (IR)-sensitive n/p-junction was fabricated on
a p-doped silicon (Si) wafer via ultrashort laser n-type surface hyperdoping
and high-temperature annealing. First, the n-type sulfur hyperdoping
regimes were studied by 0.3 ps IR (1030 nm) laser nanopatterning of
Si surfaces covered by a millimeter-thick liquid carbon disulfide
layer. The nanopatterned sub-micron thick Si surface layers demonstrate
high exposure-tunable near-IR (NIR)–mid-IR (MIR) optical density
and related high (∼1 at. %) contents of sulfur, carbon, and
oxygen, with their abundance and chemical states visualized by cross-sectional
energy-dispersive spectroscopy and X-ray photoelectron spectroscopy,
respectively. Their spatially inhomogeneous phase and structural features
were characterized by high-resolution transmission electron microscopy,
electron diffraction, and micro-Raman spectroscopy. High-temperature
annealing (30 min) of the nanopatterned sub-micron thick Si surface
layers in ambient air at 1150 °C and the following slow or fast
quenching result in partial oxidation of the top amorphous layer.
Upon oxide film delamination, the surface n/p-junction appears with
the high sulfur-doping level (≈0.5 at. %) and related NIR–MIR
optical density and n-type conductivity with high free-electron concentration
and mobility. This innovative laser-hyperdoping technology and the
resulting promising characteristics of the annealed Si layers open
a way for revisiting the established CMOS-compatible technology for
IR-sensitive solar cell, thermal imaging, and night-vision device
fabrication.