Shape-memory alloys, such as nickel-titanium (NiTi), have the unique ability to recover an applied inelastic strain either through the removal of the applied stress (pseudoelasticity) or the application of heat (shape-memory). This capacity has made NiTi a desirable material for many applications including MEMS, [1] biomedical devices, [2,3] and civil infrastructure. [4±6] One of the first mainstream uses of NiTi was in orthodontics, in which drawn NiTi wires were used as arc wires to apply a constant force to a patient's teeth. [2,3] To date, nearly all applications of NiTi employ a deformation processed and machined material. However, due to NiTi's poor workability, especially at higher Ni content, [7] and machinability, [8] fabrication of NiTi is expensive. High cost can make the selection of NiTi an unreasonable choice for many promising applications. Although direct casting could eliminate these costly steps, little work has been done to examine the structure and properties of NiTi in its cast state, limiting the possibility of its use in potential applications.The desire for a method of near net-shape production of NiTi parts has motivated the research of powder metallurgy as a fabrication technique. [9,10] Several methods, including self propagating high temperature synthesis (SHS), [11,12] Hot Isostatic Pressing (HIP), [9,10,13±16] and Metal Injection Molding (MIM) [10,16] are being considered for the production of shapememory materials. Recent attention has been given to HIP due to the achievement of near theoretical densities [10,13] and to MIM for its promising attribute of near net-shape production. [10,13,16] Although the work done by Johansen et al. [9] showed promising results, demonstrating tensile strains larger than 10 % for HIPed NiTi, the majority of the remaining studies demonstrate lower fracture strains under tensile loading (0.6 %±5.1 % [10,13,16] ). The study by McNeese et al. [15] revealed HIPed NiTi with recoverable tensile strains of up to 2 % and recoverable compressive strains of 4.5 %. However, despite progress being made in powder metallurgy, the search for an ideal method for net-shape processing of NiTi that would maintain its unique shape-memory properties is still underway. This was the driving motivation of this study, which aims to correlate processing, structure, and properties of cast NiTi. The link between structure and properties of cast NiTi builds a foundation for the design of net-shape NiTi castings.In general, net-shape casting is a good method for producing parts with complex geometries and is one of the simplest and most direct ways to fabricate a metal component. [17] Typical problems that can arise with a cast material include compositional segregation, porosity, inclusions (oxides, sulfides and nitrides), and shrinkage. [18±21] The solidification of a metal is a thermodynamically driven process that is dependent on such things as initial compositions, temperature, and pressure. [22] For cast alloys, thermodynamics drives the solidification path and co...