2004
DOI: 10.2320/matertrans.45.1700
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Mechanical Properties Related to Microstructural Variation of 6061 Al Alloy Joints by Friction Stir Welding

Abstract: The microstructural change related with the mechanical properties of a friction stir welded 6061 Al alloy has been investigated under various welding conditions. Frictional heat and plastic flow during friction stir welding produced fine and equiaxed grains in the stir zone, macroscopically upset and elongated grains in the thermo-mechanically affected zone caused by dynamic recovery and recrystallization. The heat-affected zone, characterized by coarse precipitates, was formed beside the weld zone. Hardness d… Show more

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Cited by 126 publications
(72 citation statements)
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“…Lee et al (2004) [15]have discussed similar findings during FSW of AZ91 Mg alloy/ SiC particle-reinforced composite where higher rotational speed and lower welding speed resulted inthe higher temperature and lower cooling rate in the weld zones that contributed to easy formation of plasticized metal in a wider range of the weld zone. The penetration of the toolat 1500 rpm (Figure 1e) was much deeper than that at 1140 rpm (Figure 1d)withthe stir zone almost reaching the bottom half of the sample.…”
Section: Resultssupporting
confidence: 54%
“…Lee et al (2004) [15]have discussed similar findings during FSW of AZ91 Mg alloy/ SiC particle-reinforced composite where higher rotational speed and lower welding speed resulted inthe higher temperature and lower cooling rate in the weld zones that contributed to easy formation of plasticized metal in a wider range of the weld zone. The penetration of the toolat 1500 rpm (Figure 1e) was much deeper than that at 1140 rpm (Figure 1d)withthe stir zone almost reaching the bottom half of the sample.…”
Section: Resultssupporting
confidence: 54%
“…In this study, the hardness value of SZs is similar to the hardness of the base material because there is no significant difference between grain size of SZs and grain size of base material (Figure 6(a)). On the other hand, according to some literatures [34][35][36][37] for FSWed aluminum alloy (2000, 6000 series), the hardness of SZs decreased about 20-45% compared with the hardness value of the base material. These results of hardness dropping imply that there is vulnerable to fracture at that location.…”
Section: Mechanical Propertiesmentioning
confidence: 87%
“…Friction stir welding achieves solid phase bonding not only by producing severe plastic deformation but also by locally introducing frictional heat [29], and the metal flow mechanism and thermal mechanism of FSW process are strongly coupled. Heat occurs because of friction between shoulder and top surface of the sheets and, to a lesser extent, at the pin surface, which induces the softening of butt material.…”
Section: Brief Review Of Friction Stir Welding (Fsw)mentioning
confidence: 99%