Literature review of numerical simulation and optimisation of the shot peening process

Chen, Jun S; Desai, Dawood; Heyns, P.S.; Pietra, Francesco

doi:10.1177/1687814018818277

Cited by 25 publications

(10 citation statements)

References 106 publications

(274 reference statements)

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“…Important for understanding the mechanism of material deformation during cavitation is the formation of microbubbles. If the collapsing bubble is in contact with the solid surface, the diameter of the microstructure can be approximately 10% of the bubble radius, and its velocity will be high enough to deform the solid surface [ 29 ]. If the asymmetric collapse of the bubble is at larger distances from the solid surface, there will be a significant reduction in its failure [ 76 , 77 , 78 ].…”

Section: Cavitation Peeningmentioning

confidence: 99%

Effects of Shot Peening and Cavitation Peening on Properties of Surface Layer of Metallic Materials—A Short Review

2022

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Shot peening is a dynamically developing surface treatment used to improve the surface properties modified by tool, impact, microblasting, or shot action. This paper reviews the basic information regarding shot peening methods. The peening processes and effects of the shot peening and cavitation peening treatments on the surface layer properties of metallic components are analysed. Moreover, the effects of peening on the operational performance of metallic materials are summarized. Shot peening is generally applied to reduce the surface roughness, increase the hardness, and densify the surface layer microstructure, which leads to work hardening effects. In addition, the residual compressive stresses introduced into the material have a beneficial effect on the performance of the surface layer. Therefore, peening can be beneficial for metallic structures prone to fatigue, corrosion, and wear. Recently, cavitation peening has been increasingly developed. This review paper suggests that most research on cavitation peening omits the treatment of additively manufactured metallic materials. Furthermore, no published studies combine shot peening and cavitation peening in one hybrid process, which could synthesize the benefits of both peening processes. Moreover, there is a need to investigate the effects of peening, especially cavitation peening and hybrid peening, on the anti-wear and corrosion performance of additively manufactured metallic materials. Therefore, the literature gap leading to the scope of future work is also included.

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Section: Cavitation Peeningmentioning

confidence: 99%

Effects of Shot Peening and Cavitation Peening on Properties of Surface Layer of Metallic Materials—A Short Review

2022

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“…%). The heat treatment of 42CrMo was austenitization at 850 °C for 20 min, quenching in oil and tempering at 650 °C for 2 h. Since the target material undergoes high strain rate during the SP process, the SRS of the target material, which has been proven to have a considerable influence on the residual stress prediction [36], should be considered. The Johnson-Cook material constitutive model, which is suitable for modeling high-strain-rate The modeling process and the dimension of the workpiece in the order dimple pattern model (including 4-shots and 16-shots) and stochastic dimple pattern model were the same.…”

Section: Materials Model Setupmentioning

confidence: 99%

The Effects of Shot Distance and Impact Sequence on the Residual Stress Field in Shot Peening Finite Element Model

Wang

Shi

Gan

et al. 2021

Metals

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In order to investigate the effect of shot distance and impact sequence on the residual stress distribution of 42CrMo steel in shot peening (SP) finite element (FE) simulation, 3D dynamic models with order dimple pattern and stochastic dimple pattern were established via ABAQUS/Explicit 6.14, and the simulation results were compared with experiments. The results show that shot overlap has a significant effect on the residual stress distribution of peened parts. Meanwhile, there is a threshold (related to SP parameter) for shot distance in the vertical and horizontal directions. When the shot distance is greater than the threshold in this direction, the residual stress distribution after SP tends to be stable. The impact sequence has almost no effect on the impact of a small number of shots, but this effect will appear when the number of shots increases. It is necessary to avoid shot overlap and continuous impact of adjacent dimples when the FE model is established; on this basis, the distance between shots and the number of layers of the shots can be reduced as much as possible without affecting the residual stress distribution. In addition, the comparison of simulation and experimental results shows that the residual stress evaluation area consistent with the experimental measurement is essential to obtain accurate residual stress distribution in the FE simulation process.

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“…The sheet metal blank was created from mild steel, and modeling was implemented as an elastic-plastic material with isotropic elasticity [30]. The Hill anisotropic yield theory was employed for the plasticity to depict the anisotropic properties of the sheet metal blank in the interior of the FEA simulation program (ABAQUS/EXPLICIT) [31]. The true stress-true strain curve of the material is shown in Figure 3, and Table 2 presents the material properties [32].…”

Section: Materials Propertiesmentioning

confidence: 99%

Optimization and Mapping of the Deep Drawing Force Considering Friction Combination

Zein

Irfan

2021

Applied Sciences

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Deep drawing is characterized by extremely complex deformation that is influenced by process characteristics such as die and punch shapes, blank shape, blank holding force, material properties, and lubrication. The optimization of the deep drawing process is a challenging issue due to the complicated functions that define and relate the process parameters. However, the optimization is essential to enhance the productivity and the product cost in the deep drawing process. In this paper, a MATLAB toolbox (Pattern Search) was employed to minimize the maximum deep drawing force (Fd-min) at different values of the operating and the geometrical parameters. As a result, a minimum deep drawing force chart (carpet plot) was generated to show the best combination of friction coefficients at the blank contact interfaces. The extracted friction coefficients guided the selection of proper lubricants while minimizing the deep drawing force. A finite element analysis (FEA) was applied through 3D model to simulate the deep drawing process. The material modeling was implemented utilizing the ABAQUS/EXPLICIT program with plastic anisotropy. The optimization results showed that the deep drawing force and the wrinkling decrease when compared with experimental and numerical results from the literature.

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Literature review of numerical simulation and optimisation of the shot peening process

Cited by 25 publications

References 106 publications

Effects of Shot Peening and Cavitation Peening on Properties of Surface Layer of Metallic Materials—A Short Review

Effects of Shot Peening and Cavitation Peening on Properties of Surface Layer of Metallic Materials—A Short Review

The Effects of Shot Distance and Impact Sequence on the Residual Stress Field in Shot Peening Finite Element Model

Optimization and Mapping of the Deep Drawing Force Considering Friction Combination

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