Abstract:A whey-based puffed snack food was produced on a twin-screw extruder to determine the effect of varying starch type (normal corn and pregelatinised waxy), protein type (regular and instantised whey protein concentrate) and protein concentration (16%, 32% and 40%) on the physical and chemical characteristics of an extruded-expanded snack food. Increasing protein concentration and normal cornstarch significantly reduced extrudate expansion ratio, air cell size, water solubility index and increased extrudate dens… Show more
“…Addition of WPI increased expansion also in the studies of Agbisit (2007) and Kirjoranta et al (2012). On the contrary, in the studies of Matthey and Hanna (1997); Onwulata et al (1998Onwulata et al ( , 2001 and Allen et al (2007) addition of whey protein concentrate (WPC) decreased expansion of extrudates. It has been speculated that other components in WPC, such as lactose, caused low expansion (Onwulata et al 2001).…”
Section: Properties Of the Extrudatesmentioning
confidence: 87%
“…26 %), which has a mainly linear structure (Moraru and Kokini 2003). It has been suggested that linear amylose molecules may align themselves or form complexes with other molecules such as whey proteins by hydrogen bonds causing decrease in expansion and increase in hardness (Allen et al 2007;Matthey and Hanna 1997). On the contrary, with waxy starch, protein-protein interactions are favoured instead, which is found to increase expansion and decrease hardness (Allen et al 2007;Matthey and Hanna 1997).…”
Section: Properties Of the Extrudatesmentioning
confidence: 91%
“…Similarly, extrudates made of waxy corn starch had higher expansion and smaller hardness than extrudates made of regular corn starch (Allen et al 2007;Matthey and Hanna 1997). Waxy starch contains mostly amylopectin which is a branched molecule whereas regular starch contains also amylose (ca.…”
Section: Properties Of the Extrudatesmentioning
confidence: 99%
“…In order to produce snacks with high protein content whey proteins have been previously used as additives in extruded snacks (Agbisit 2007;Allen et al 2007;Brnčić et al 2011;Cheng et al 2007;Kirjoranta et al 2012;Matthey and Hanna 1997;Onwulata et al 1998Onwulata et al , 2001aOnwulata and Konstance 2006;Taylor et al 2006). However, there are no published studies, in which whey proteins have been used together with BSG and whole grain barley flour.…”
Brewer's spent grain (BSG), a by-product of malting of barley in the production of malt extract, was used as an ingredient in extruded barley-based snacks in order to improve the nutritional value of the snacks and widen the applications of this by-product in food sector. The effects of the extrusion parameters on the selected properties of the snacks were studied. Snacks with different ingredients including whole grain barley flour, BSG, whey protein isolate (WPI), barley starch and waxy corn starch were produced in 5 separate trials using a co-rotating twin-screw extruder. Extrusion parameters were water content of the mass (17-23 %), screw speed (200-500 rpm) and temperature of the last section and die (110-150°C). Expansion, hardness and water content of the snacks were determined. Snacks containing barley flour and BSG (10 % of solids) had small expansion and high hardness. Addition of WPI (20 % of solids) increased expansion only slightly. Snacks with high expansion and small hardness were obtained when part of the barley flour was replaced with starch (barley or waxy corn). Yet, the highest expansion and the smallest hardness were achieved when barley flour was used with barley starch and WPI without BSG. Furthermore, expansion increased by increasing screw speed and decreasing water content of the mass in most of the trials. This study showed that BSG is a suitable material for extruded snacks rich in dietary fiber. Physical properties of the snacks could be improved by using barley or waxy corn starch and WPI.
“…Addition of WPI increased expansion also in the studies of Agbisit (2007) and Kirjoranta et al (2012). On the contrary, in the studies of Matthey and Hanna (1997); Onwulata et al (1998Onwulata et al ( , 2001 and Allen et al (2007) addition of whey protein concentrate (WPC) decreased expansion of extrudates. It has been speculated that other components in WPC, such as lactose, caused low expansion (Onwulata et al 2001).…”
Section: Properties Of the Extrudatesmentioning
confidence: 87%
“…26 %), which has a mainly linear structure (Moraru and Kokini 2003). It has been suggested that linear amylose molecules may align themselves or form complexes with other molecules such as whey proteins by hydrogen bonds causing decrease in expansion and increase in hardness (Allen et al 2007;Matthey and Hanna 1997). On the contrary, with waxy starch, protein-protein interactions are favoured instead, which is found to increase expansion and decrease hardness (Allen et al 2007;Matthey and Hanna 1997).…”
Section: Properties Of the Extrudatesmentioning
confidence: 91%
“…Similarly, extrudates made of waxy corn starch had higher expansion and smaller hardness than extrudates made of regular corn starch (Allen et al 2007;Matthey and Hanna 1997). Waxy starch contains mostly amylopectin which is a branched molecule whereas regular starch contains also amylose (ca.…”
Section: Properties Of the Extrudatesmentioning
confidence: 99%
“…In order to produce snacks with high protein content whey proteins have been previously used as additives in extruded snacks (Agbisit 2007;Allen et al 2007;Brnčić et al 2011;Cheng et al 2007;Kirjoranta et al 2012;Matthey and Hanna 1997;Onwulata et al 1998Onwulata et al , 2001aOnwulata and Konstance 2006;Taylor et al 2006). However, there are no published studies, in which whey proteins have been used together with BSG and whole grain barley flour.…”
Brewer's spent grain (BSG), a by-product of malting of barley in the production of malt extract, was used as an ingredient in extruded barley-based snacks in order to improve the nutritional value of the snacks and widen the applications of this by-product in food sector. The effects of the extrusion parameters on the selected properties of the snacks were studied. Snacks with different ingredients including whole grain barley flour, BSG, whey protein isolate (WPI), barley starch and waxy corn starch were produced in 5 separate trials using a co-rotating twin-screw extruder. Extrusion parameters were water content of the mass (17-23 %), screw speed (200-500 rpm) and temperature of the last section and die (110-150°C). Expansion, hardness and water content of the snacks were determined. Snacks containing barley flour and BSG (10 % of solids) had small expansion and high hardness. Addition of WPI (20 % of solids) increased expansion only slightly. Snacks with high expansion and small hardness were obtained when part of the barley flour was replaced with starch (barley or waxy corn). Yet, the highest expansion and the smallest hardness were achieved when barley flour was used with barley starch and WPI without BSG. Furthermore, expansion increased by increasing screw speed and decreasing water content of the mass in most of the trials. This study showed that BSG is a suitable material for extruded snacks rich in dietary fiber. Physical properties of the snacks could be improved by using barley or waxy corn starch and WPI.
“…Fibers also affect the expansion of the product. Fibrous fragments disrupt the starchy film of air cell walls, reducing their formation and swelling and altering air cell size (Huber, 2001;Allen et al, 2007).…”
Background and objectives
The effect of barrel temperature (120 and 150°C, held constant in zones 4–6) and feed moisture (20% and 24%) on the physical properties of chickpea–sorghum (CS) and chickpea–maize (CM) extrudates, and the functional and nutritional properties (protein quality) of their flours were examined.
Findings
Temperature had a greater effect on the physical properties than moisture for both blends, where, in general, extrusion at 150°C resulted in greater expansion, less hardness, and lower bulk density than at 120°C. Extrusion also increased the water‐holding capacity relative to the raw CS and CM blends, but had an adverse effect on oil‐holding capacity, foaming, and emulsifying properties. Pasting viscosities of precooked flours were also lowered by 8 to 37 times due to the pregelatinization of the starch. Although in vitro protein digestibility increased after extrusion, the in vitro protein digestibility‐corrected amino acid score (PDCAAS) showed an overall reduction relative to the raw blended flours due to the reduction of the primary limiting amino acid lysine during extrusion.
Conclusions
Only the chickpea–maize blend extruded at 120°C at either 20% or 24% moisture had higher in vitro PDCAAS than the raw blend, with only the one with 24% moisture having a value >0.70.
Significance and novelty
A balance between functionality and protein quality needs to be considered when using extruded pulse–cereal blends.
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