Surface and interface engineering, especially the creation
of abundant
Cu0/Cu+ interfaces and nanograin boundaries,
is known to facilitate C2+ production during electrochemical
CO2 reductions over copper-based catalysts. However, precisely
controlling the favorable nanograin boundaries with surface structures
(e.g., Cu(100) facets and Cu[n(100)×(110)] step
sites) and simultaneously stabilizing Cu0/Cu+ interfaces is challenging, since Cu+ species are highly
susceptible to be reduced into bulk metallic Cu at high current densities.
Thus, an in-depth understanding of the structure evolution of the
Cu-based catalysts under realistic CO2RR conditions is
imperative, including the formation and stabilization of nanograin
boundaries and Cu0/Cu+ interfaces. Herein we
demonstrate that the well-controlled thermal reduction of Cu2O nanocubes under a CO atmosphere yields a remarkably stable Cu2O-Cu nanocube hybrid catalyst (Cu2O(CO)) possessing
a high density of Cu0/Cu+ interfaces, abundant
nanograin boundaries with Cu(100) facets, and Cu[n(100)×(110)] step sites. The Cu2O(CO) electrocatalyst
delivered a high C2+ Faradaic efficiency of 77.4% (56.6%
for ethylene) during the CO2RR under an industrial current
density of 500 mA/cm2. Spectroscopic characterizations
and morphological evolution studies, together with in situ time-resolved attenuated total reflection–surface enhanced
infrared absorption spectroscopy (ATR-SEIRAS) studies, established
that the morphology and Cu0/Cu+ interfacial
sites in the as-prepared Cu2O(CO) catalyst were preserved
under high polarization and high current densities due to the nanograin-boundary-abundant
structure. Furthermore, the abundant Cu0/Cu+ interfacial sites on the Cu2O(CO) catalyst acted to increase
the *CO adsorption density, thereby increasing the opportunity for
C–C coupling reactions, leading to a high C2+ selectivity.