IntroductionRaised S/D (RSD) epitaxy provides a significant knob to meet the short-channel and leakage requirements of highly scaled MOS devices [1]. In more recent planar technologies using thin-body devices, faceted RSD epitaxy was presented as a key process that enables performance, overcoming major device issues such as doping control and parasitic capacitance [2] [3]. However, as device physical dimensions continue to scale, faceted RSD epitaxy integration presents new challenges in term of loading effects, facet reproducibility and control. In this paper, the feasibility and integration of flat and faceted RSD silicon epitaxy are investigated. As a function of process conditions, different facet features can be generated. The ability of cyclic deposition to achieve either flat or faceted RSD epitaxy at low temperature with a very good repeatability will be discussed. Finally, the pitch dependence of the faceted cyclic epitaxy will be highlighted and the extendibility of this technique to the 20nm node and further will be addressed.
ExperimentsAll RSD epitaxy experiments were carried out using an industrially available Applied Materials 300mm-wafer RT-CVD reactor starting from patterned SOI wafers featuring thin 8nm silicon channel and 6nm SiN spacers (figure 1). These test wafers were patterned using the 20nm design ground rules with different gate pitches and as well as large 100µmx100µm isolated areas on the same wafer. Regarding the process conditions, a low total pressure of 20Torr was used in all these experiments to ensure minimized loading effects with a standard chlorinated DCS/HCl gas mixture and H 2 as carrier gas. The RSD morphology obtained after both standard and cyclic epitaxy next to SiN spacers will be compared for different process conditions. Controlling the HCl concentration or exposure time at a given concentration enables us to generate two distinct RSD profiles: a conventional flat shape showing epitaxial growth along [100] direction or a faceted RSD epitaxy featuring both (111) and (311) facets next to SiN spacers.
Results and Discussions RSD using standard DCS/HCl/H 2 gas mixture:First, we will consider the different RSD epitaxy shapes that can be generated with a standard chlorinated chemistry using direct injection of DCS/HCl. The temperature range of 750°C -800°C was studied at constant DCS mass flow but various HCl concentrations. The impact of the HCl partial pressure is presented in figures 2a and 2b. As the DCS/HCl ratio is decreased from 1.2 to 1 at 800°C, epitaxy shape is modified from flat to faceted. Indeed, HCl gas is the main parameter which controls the facet extension and faceted epitaxy can be obtained in a wide range of temperatures, as highlighted in figures 2b and 2c. With a standard epitaxy, only the (311) facet was observed next to SiN spacers and at a fixed growth rate, the extension of this particular plane becomes less pronounced when the temperature is lowered as the ratio r 311 =GR (311) /GR (100) increases [4]. Therefore, only a flat epitaxy delimited by th...