As the pitch size of Cu lines in the back-end-of-line
(BEOL) is
decreased below a few tens of nanometers, resistivity exponentially
increases and electromigration (EM) causes device failure. Graphene
has shown promise for both problems, but graphene grown at 400 °C
for the BEOL-compatible process is far from its ideal honeycomb lattice.
In this report, we successfully demonstrated that graphene grown at
low temperatures improves Cu resistance by 5% and increased the EM
lifetime by 78 times compared to Cu-only interconnect. We proved that
the resistivity gain by graphene capping is due to the improvement
of the Cu surface, excluding other effects of parallel resistivity
and grain boundary scattering. First-principles calculation demonstrated
that the graphene edge–Cu bond can inhibit the migration of
Cu vacancies, thereby improving the EM lifetime. We manipulated the
graphene nanostructure to have more edge contact with Cu, which enhanced
the EM lifetime by 116 times compared to Cu-only interconnect. This
work systematically investigated the causes for the decrease in resistance
of graphene-capped Cu and discovered key factors that contribute the
improvement of the interconnect reliability.