Ecological and joint optimization of preventive maintenance and spare parts inventories for an optimal production plan

Kader, Ba; Dellagi, Sofiène; Rezg, Nidhal; Erray, Walid

doi:10.1016/j.ifacol.2015.06.405

Cited by 14 publications

(10 citation statements)

References 23 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…i.e. Ilgin & Tunali, 2007 4,8,[17][18][19][20][21][9][10][11][12][13][14][15][16] . Only 1 paper by Zahedi-Hosseini & Scarf, 2018 7) which proposes the just-in-time method rather than holding stock.…”

Section: Literature Reviewmentioning

confidence: 99%

Discrete-Event Simulation and Optimization of Spare Parts Inventory and Preventive Maintenance Integration Model Considering Cooling Down and Machine Dismantling Time Factor

Aliunir

Zagloel²,

Ardi³

2020

Evergreen

View full text Add to dashboard Cite

The time for cooling down and dismantling happens very fast so that spare parts have to be already available prior to the shutdown to avoid excessive downtime due to spare parts unavailability. This condition is common for most engines including machines in manufacturing plants, airplanes engines, ship engines, automobile engines, or heavy equipment in mining. However, this condition does not apply for gas turbines. For gas turbines, cooling down and dismantling are taking a few days and even more than 1 week. This distinctive characteristic has not been studied before. So, an integration model of spare parts inventory and preventive maintenance is proposed. The time factor of engine cooling down and dismantling will be taken into account by this proposed model. Spare parts will arrive after cooling down and dismantling period is finished using just-in-time method. The basic and proposed model are based on the case study from a power generation company in Indonesia. Discrete-event simulations (DES) are carried out using the company's historical data. The results of the DES simulation and data processing with formulas and commercial data are optimized by linear programming methods and response surface methodology (RSM). By incorporating the stochastic characteristic generated by the variations in the duration of cooling down & dismantling, the duration of assembling, and the duration of parts delivery, the application of the proposed model can reduce the duration of spare part inventory in the warehouse which will result to lower storage cost so that it can lead to an increase in the company's profit.

show abstract

Section: Literature Reviewmentioning

confidence: 99%

Discrete-Event Simulation and Optimization of Spare Parts Inventory and Preventive Maintenance Integration Model Considering Cooling Down and Machine Dismantling Time Factor

Aliunir

Zagloel²,

Ardi³

2020

Evergreen

View full text Add to dashboard Cite

show abstract

“…An approximative analytic method was developed to determine minimum stock quantities in the case of redundancy and multiple systems. Kader et al (2015) proposed an aggregated optimal production and maintenance plan over a finite horizon, which minimizes the global cost including production costs, maintenance interventions and spare parts costs and the carbon footprint. In order to minimize the carbon footprint, the possibility of maintaining equipment with used spare parts was added, and it brought many advantages such as bulk buying (without packaging), less cost, and less impact on the environment; and different mathematical models were used so as to reduce carbon rejections during deliveries and storages (ecological order quantity).…”

Section: Optimization Of System Parametersmentioning

confidence: 99%

OR in spare parts management: A review

Boylan

Chen

et al. 2018

European Journal of Operational Research

129

View full text Add to dashboard Cite

Spare parts are held to reduce the consequences of equipment downtime, playing an important role in achieving the desired equipment availability at a minimum economic cost. In this paper, a framework for OR in spare parts management is presented, based on the product lifecycle process and including the objectives, main tasks, and OR disciplines for supporting spare parts management. Based on the framework, a systematic literature review of OR in spare parts management is undertaken, and then a comprehensive investigation of each OR discipline's contribution is given. The gap between theory and practice of spare parts management is investigated from the perspective of software integration, maintenance management information systems and adoption of new OR methods in software. Finally, as the result of this review, an extended version of the framework is proposed and a set of future research directions is discussed.

show abstract

“…The management of spare parts inventory is a well-developed research topic. Published works have investigated topics such as the allocation of spare parts inventory within a multi-echelon supply chain [19][20][21], spare parts inventory and reliability decision framework with service constraints [22,23], combined optimization of preventive maintenance and spare parts inventory [24,25], and obsolescence management [26]. Recent advances in PSS-related research has expanded to other important areas, such as sustainable product service system design [27,28], cloud based product service system design [29,30], product service system implementation for the smart city [31], and incorporation of digital twin concept to the product service systems [32].…”

Section: Literature Reviewmentioning

confidence: 99%

Product Service System Availability Improvement through Field Repair Kit Optimization: A Case Study

Suh

2019

Applied Sciences

View full text Add to dashboard Cite

Product service system (PSS) is becoming a popular business model, where companies offer product based service to customers to realize steady recurring revenue. However, to provide PSS-based service to customers in reliable way, PSS need to be supplemented with a field repair kit onsite, in case of parts failure and PSS shutdown. The field repair kit consists of frequently used spare parts in multiple quantities. However, mismatch in spare parts type and quantities in the field repair kit will results in sub-par performance of PSS for both customer and company. In this paper, a case study involving industrial PSS repair kit optimization is presented. In the case study, the field repair kit for complex industrial printing system is cost optimized, while satisfying the system availability requirement, specified by the maintenance contract between the company and the customer. Key analysis steps and results are presented to offer insight into the PSS field repair kit optimization, offering useful references to industrial practitioners.

show abstract

Ecological and joint optimization of preventive maintenance and spare parts inventories for an optimal production plan

Cited by 14 publications

References 23 publications

Discrete-Event Simulation and Optimization of Spare Parts Inventory and Preventive Maintenance Integration Model Considering Cooling Down and Machine Dismantling Time Factor

Discrete-Event Simulation and Optimization of Spare Parts Inventory and Preventive Maintenance Integration Model Considering Cooling Down and Machine Dismantling Time Factor

OR in spare parts management: A review

Product Service System Availability Improvement through Field Repair Kit Optimization: A Case Study

Contact Info

Product

Resources

About