Drilling fluids are essential operating additives for
extracting
oil and shale gas. Thus, their pollution control and recycling utilization
are significant to petrochemical development. Vacuum distillation
technology was used in this research to handle waste oil-based drilling
fluids and achieve reutilization. Briefly, recycled oil and recovered
solids can be obtained from waste oil-based drilling fluids whose
density is 1.24–1.37 g/cm
3
by vacuum distillation
under the condition of an external heat transfer oil temperature of
270 ± 5 °C and a reaction pressure below 5 × 10
3
Pa. Meanwhile, recycled oil has excellent apparent viscosity
(AV, 21 mPa·s) and plastic viscosity (PV, 14 mPa·s), which
could be used as a substitute for 3# white oil. Furthermore, PF-ECOSEAL
prepared by recycled solids exhibited better rheological properties
(27.5 mPa·s AV, 18.5 mPa·s PV, and 9 Pa yield point) and
plugging performance (32 mL
V
0
, 1.90 mL/min
1/2
V
sf
) than drilling fluids prepared
with the conventional plugging agent PF-LPF. Our work confirmed that
vacuum distillation is a valid technology in innocuity treatment and
resource utilization of drilling fluids and has great value in industrial
applications.