Development and Performance Evaluation of Low-Cost 2WT-Operated Earthing-Up Machine for Sugarcane Cultivation in Bangladesh

Abstract

Like most crops, sugarcane needs to be kept upright until it is harvested. The lodging of sugarcane has significant negative effects on the cane yield and sugar content of sugarcane. To keep sugarcane upright, earthing up is an essential in the cultural part of the operation. In Bangladesh, most of the sugarcane cultivation operations, including earthing-up, are generally performed in a traditional manual method which increases the production costs as well as reduces the income of sugarcane growers. Therefore, a cost-effective two-wheeled tractor (2WT)-mounted earthing-up machine was developed at the Bangladesh Sugarcrop Research Institute (BSRI), Pabna, to reduce drudgery and the cost of sugarcane production. Field tests were conducted in an experimental sugarcane field at BSRI and technical and economic performances of the developed earthing-up machine were also carried out based on the field test. The average effective field capacity and field efficiency of the earthing-up machine were found to be 0.16 ha/h and 77.41%, respectively. The 2WT-driven earthing-up machine was not found to be economically viable when it was used only for earthing-up operations. However, when the 2WT was used as the main driver for other activities, including earthing-up operation, the earthing-up machine became economically beneficial with net cash flow (NCF), net present value (NPV), internal rate of return (IRR), benefit–cost ratio (BCR), and payback period (PP) of BDT 148,497/ha, BDT 23,184, 3%, 3.81:1, and approximately 1 year, respectively. On the contrary, considering the cost of only earthing-up tool without 2WT, it was found to be economically beneficial with NCF, NPV, IRR, BCR, and PP of BDT 16,428/ha, BDT 3053, 4.7%, 2.71:1, and approximately 2 years, respectively. In Bangladesh, 2WT is commonly used for versatile farming purposes. Therefore, the versatile use of 2WT as a prime mover for other machines, including the earthing-up machine, can make earthing-up machine economically viable and beneficial for sugarcane growers in Bangladesh.