A Multi-Function Novel Crop Seeder for the Management of Residues and Mechanized Sowing of Wheat in a Single Path

Abstract

The handling of the remnants of rice crops in the field is not an easy operation, and farmers prefer burning, which causes air pollution, smog, and disease. This research reports the development of a novel precision crop seeder by handling the remnants of previous crops through mechanization. The precision seeder performed multiple operations in a single path, viz, chop residues, incorporate into soil, make mini trenches, and sow wheat with fertilizer application. The precision seeder has a 2040 mm working width, and specially designed C-type blades are used to shred the crop residue. A multiple-speed gearbox with a gear ratio of 1:0.52 is installed, with a further set of spur gears with 16, 18, and 20 teeth that provide 225, 250, 310, and 350 RPMs to the main rotor. In the middle of the seeder, after the main rotor shaft, 11 V-shaped trencher plates are fixed on the trencher roller for the making of trenches. The trencher roller is powered by star wheels, which showed good results. A zero-tillage-type sharp tip edge novel seeder unit was developed for the precise placement of seed and fertilizer. Seed and fertilizer were placed into the mini trenches through 11 seeder units through a ground wheel calibration system. The field capacity of the precision seeder was 0.408 ha/h and the operational cost was calculated 40.68 USD/ha. The seeder showed good results, with the production of 5028 kg/ha compared to conventional methods. The precision seeder provides a mechanized solution for wheat sowing with minimal operational costs by enhancing organic matter in soil with 13% more yield.