BackgroundLignocellulosic biomass for biofuel production was considered as an effective way to develop new energy. However, the efficient sugar conversion of cellulose and practical utilization of lignin are great challenges for sustainable biorefinery. In addition, sugar conversion and lignin utilization are generally performed separately. In this study, high reducing sugar production and multiple lignin nanoparticles preparation were realized in a pattern based on tetrahydrofuran-water (THF-H2O) pretreatment of corn straw (CS). ResultsThe maximum production of the reducing sugar was 26.79 g/l, which was significantly higher than the theoretical yield of 20.65 g/l. Lignin nanoparticles with different sizes ranged from 239 to 798 nm were prepared using dissolved lignin in the supernatant fluid from different THF-H2O pretreatment conditions through self-assembly with introducing water. The formation of lignin particles with different sizes were influenced by soluble lignin characteristics in the pretreatment liquid. The lignin molecular, functional groups, and structure were explored to elucidate the effects on the variation of lignin particles sizes by GPC, FTIR, and 2D-HSQC-NMR. The guaiacyl (G)-type lignin was easier to be dissolved in the mild pretreatment liquid, contributing to form smaller lignin nanoparticles with a good dispersibility. Comparatively, a small content of syringyl- and G-type lignin which caused by the lignin depolymerization retained in the severe pretreatment liquid to form the larger sphere particles. ConclusionsThe optimal pretreatment under TH22 (THF-H2O pretreatment at 120 °C for 2 h) simultaneously realized the utilization of all components in biomass through high reducing sugar production and the smaller lignin particles preparation. This new pattern of CS pretreatment plays a novel perspective for the technical design of lignocellulosic biomass conversion.