Three different blending sequences were used to prepare the peanut shell powder (PSP)‐filled polylactic acid (PLA)/thermoplastic corn starch (TPCS) biocomposites. The blending sequences can be summarized as (1) S1: PLA was added, followed by TPCS and PSP, (2) S2: PLA was added, followed by PSP and TPCS, and (3) S3: TPCS was added, followed by PLA and PSP. Various loadings of PSP filler were used from 0 to 40 wt%. The correlation between different blending sequences and PSP filler loading of PLA/TPCS biocomposites were discussed in terms of processing torque, tensile properties, surface morphology, and thermal degradation. Results showed that S1 system is the best blending sequence to prepare PLA/TPCS biocomposites compared to S2 and S3 systems. S1 system had established the low stabilization torque, better tensile strength, elongation at break, and thermal stability. Scanning electron microscopy (SEM) analysis of S1 system revealed better adhesion between filler and the matrix. Incorporation of PSP had influenced the properties of PLA/TPCS biocomposites. Increment of PSP loading increased stabilization torque and tensile modulus while decreasing tensile strength, elongation at break, and thermal stability of PLA/TPCS biocomposites. SEM analysis also managed to detect holes and cavities as the filler pulled out on the tensile fractured surface due to poor adhesion between filler and matrix.