The
development of efficient photoanodes for solar fuel generation
via photoelectrochemical (PEC) water splitting is becoming a bottleneck.
These limitations necessitate the design of iron-containing metal
oxides, like “ferrites-based electrode materials” with
improved oxygen evolution kinetics, light absorptivity, and intrinsic
stability, yet at a low cost. Herein, we report the in-situ formation of Zr–ZnFe2O4/Fe2O3 heterojunction (ZZFO/HT) photoelectrodes using a facile
magnetron sputtering and hydrothermal processes. First, the ZnO is
systematically sputtered on in-situ Zr-doped FeOOH
electrodes and then the ZnO-sputtered electrodes are quenched at 800
°C, 13 min to form ZZFO/HT. Furthermore, the effect of ZnO sputtering
and roles of Zr–ZnFe2O4 and Fe2O3 in the ZZFO/HT heterojunction as well as their structural
and photoelectrochemical properties were studied in detail. The optimum
biphasic 25.6 nm ZnO-sputtered ZZFO/HT (ZZFO/HT-2) photoelectrode
exhibited a photocurrent density of 0.430 mA/cm2 at 1.23
V vs RHE with an appropriate fraction of Zr–ZnFe2O4 and Fe2O3. The enhanced PEC performance
is attributed to the optimum fraction of Zr–ZnFe2O4 and Fe2O3 in ZZFO/HT-2 heterojunction,
which provides efficient charge transport across the bulk and at heterojunction
interface. Lastly, the integration of Al2O3 passivation
layer and Co–Pi cocatalyst on the optimized ZZFO/HT-2 photoelectrode
exhibited a high photocurrent density of 0.780 mA/cm2 at
1.23 V vs RHE and generated 11.8 and 6.2 μmol/cm2 of hydrogen and oxygen, respectively during PEC water splitting.
Further, it is expected that by fine-tuning of Zr–ZnFe2O4 and Fe2O3 NC ratio, the
photocurrent density can be improved for establishing a benchmark
for ZnFe2O4-based photoelectrodes.