Adhesive 2-layer lamination joints of polyethylene terephthalate (PET)/epoxy resin were prepared without the use of hot press using a new adhesion method of applying homogeneous low energy electron beam irradiation (HLEBI) to the PET prior to assembly by hand pressure. HLEBI treatment within the range of 0.13 to 0. , which were more than 2.2, 2.8 and 9.5 times larger than 5.76, 13.5 and 20.0 Nm ¹1 of the untreated at low-, median-and high peeling force accumulative probability, P p of 0.06, 0.50 and 0.94, respectively. The statistically lowest o F p for safety design (F s at P p = 0) iterated by the 3-parameter Weibull equation was raised from zero for the untreated to 10.7 Nm ¹1 for the 0.30 MGy samples indicating increased reliability by the HLEBI. XPS (X-Ray Photoelectron Spectroscopy) observations of the peeled 0.30 MGy HLEBI PET revealed generation of a C-O peak at 286 eV possibly explaining the increased adhesion. Therefore residual epoxy deposition is apparently found to be retained on the PET sheet by inter-matrix fracture of epoxy resin further into the thickness. This can be explained by the adhesion force from crosslinking between PET/epoxy being stronger than the cohesive force of epoxy polymer itself. Since the experimental data shows the optimum HLEBI dose is about 0.30 MGy, above which at 0.43 MGy the o F p begins to drop, carefulness in optimization is highly recommended when applying in industry to insure safety.