Blends of polyoxymethylene (POM) with a copolymer of ethylene and vinyl acetate (CEVAc) have been studied. The effect of viscosity ratio for melts of the components on the processes of fiber formation in extrudates and on the rheological properties of the molten blend has been tested. The viscosity ratio of the fiber‐forming POM and the matrix varied in the range 0.35‐27.7. POM ultrathin fibers of unlimited length can be formed in the CEVAc only at a viscosity ratio close to unity. For ratios much greater than unity, the extrudate is found to contain short fibers and a finely dispersed powder or no fibers at all. If the viscosity of the POM melt is lower than that of the matrix, films are formed in addition to fibers. The second factor that governs fiber formation is the extrusion shear stress. An optimum shear stress exists at which the amount of ultrathin fibers is a maximum.
The fiber‐forming properties of the following polymer mixture melts have been investigated: polypropylene‐copolyamide (PP/CPA), polyoxymethylene‐copolyamide (POM/CPA), POM‐copolymer of ethylene and vinyl acetate (POM/EVAC), PP/EVAC, EVAC/CPA, and polypropylene‐polyvinylalcohol (PP/PVA). The capability of the polymer mixture melts to fiber‐form was estimated by degree of the polymer melt longitudinal deformation. It has been determined that the fiber‐forming properties of polymer mixture melts can be regulated by changing the chemical nature of the mixture components, structure‐formation processes and by introducing various additives of polymer and non‐polymer nature into binary mixture. The mechanism of action of additives is connected with changing microrheology processes during mixture melt flowing under the influence of the specific interaction between polymer macromolecules and additives at the interphase. The complex threads from PP, POM or EVAC microfibers have been produced and the features of their structure and properties have been investigated. There are the following distinctive properties of the complex threads consisting of microfibers: high strength and initial modulus, high elasticity, exclusive softness, pleasant feel, coupling, capaciousness, and wool‐likeness without special textural procedures, high sorption of moisture, dyes and other substances.
The influence of Ag/SiO2 as nanofiller and sodium oleate as compatibilizer and their mixtures on the patterns flow and structure formation processes in thermodynamically incompatible polypropylene/plasticized polyvinylalcohol (PP / PVA) systems were studied. It is found that the change in the sequence of mixing the ingredients of the composition allows adjusting the morphology phase type due to the predominant localization of nanoparticle additives in the melt amount of a component or on the border of phase separation. Injection of Ag/SiO2 to melt PP increases dispersion degree and homogeneity of its distribution in the matrix. Simultaneous use of nanoadditive and sodium oleate as compatibilizer improves the connections between the polymers and promotes thinner and more homogeneous dispersion of the particles of the dispersed phase. It is shown that the effective viscosity of melt nanofilled system is determined by components mixing method: viscosity of melt blend increases when the additive is localized predominantly in the PVA and decreases with the prior injection of PP. The nature of the flow for all researched compositions obeys a power law and almost does not depend on the method of mixing. The ability of the longitudinal deformation of ternary blends is deteriorating, but remains sufficient for their processing. Combining nanoadditive with compatibilizer promotes increased elasticity and the melt spinnability of modified blends.
The influence of sodium oleate additives on processing and morphology of polypropylene ‐ co‐polyamide (PP/CPA) mixture melts has been investigated. It is shown that sodium oleate is located in the interphase of the components and acts at small additives (up to 3 wt%) as an interfacial tension agent, improving miscibility of polymers, and increasing the kinetic stability of mixtures and the degree of PP dispersion in the co‐polyamide matrix. The plasticizing effect on mixture melt was observed at 7 wt% sodium oleate as a reduction of mixture viscosity. The ultrathin PP fibers (microfibers) strictly oriented in the direction of extrusion are the main type of structure produced during extrusion of a PP/CPA mixture. Addition of sodium oleate changed the PP fiber‐formation in the CPA matrix: the total number of fibers increased, their diameter and diameter distribution decreased.
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