Stretchable conductors are the basic building blocks of advanced flexible electronic devices, such as flexible display, skin-like sensors, stretchable batteries, soft actuators and so forth. [1][2][3][4][5][6][7][8][9][10] They are used in a vast number of soft and stretchable devices developed in recent years, including biointerfacing electrodes, [11][12][13][14][15] transistors, [16][17][18] mechanical sensors, [19][20][21][22] energy devices [23][24][25][26] and many more. [27][28][29][30][31][32][33][34][35][36][37][38][39][40][41][42] To meet most application requirements, stretchable conductors need to remain conductive under tensile strain of more than 100%, and even more importantly, to show stable performance in terms of interfacial adhesion between conductive metal film and the supporting polymer substrate.[1] Current methods to achieve stretchable conductors generally fall into two categories. One involves a structural design strategy, where the conducting material is designed with specific structures/topographies including serpentines, [46][47][48][49][50][51][52] wrinkles, [53,54] meshes, [55][56][57][58] and microcracks. [59][60][61][62][63] The other strategy relies on intrinsic stretchability of Stretchable conductors are the basic units of advanced flexible electronic devices, such as skin-like sensors, stretchable batteries and soft actuators. Current fabrication strategies are mainly focused on the stretchability of the conductor with less emphasis on the huge mismatch of the conductive material and polymeric substrate, which results in stability issues during long-term use. Thermal-radiation-assisted metal encapsulation is reported to construct an interlocking layer between polydimethylsiloxane (PDMS) and gold by employing a semipolymerized PDMS substrate to encapsulate the gold clusters/atoms during thermal deposition. The stability of the stretchable conductor is significantly enhanced based on the interlocking effect of metal and polymer, with high interfacial adhesion (>2 MPa) and cyclic stability (>10 000 cycles). Also, the conductor exhibits superior properties such as high stretchability (>130%) and large active surface area (>5:1 effective surface area/geometrical area). It is noted that this method can be easily used to fabricate such a stretchable conductor in a wafer-scale format through a one-step process. As a proof of concept, both long-term implantation in an animal model to monitor intramuscular electric signals and on human skin for detection of biosignals are demonstrated. This design approach brings about a new perspective on the exploration of stretchable conductors for biomedical applications.

Humans rely increasingly on sensors to address grand challenges and to improve quality of life in the era of digitalization and big data. For ubiquitous sensing, flexible sensors are developed to overcome the limitations of conventional rigid counterparts. Despite rapid advancement in bench-side research over the last decade, the market adoption of flexible sensors remains limited. To ease and to expedite their deployment, here, we identify bottlenecks hindering the maturation of flexible sensors and propose promising solutions. We first analyze challenges in achieving satisfactory sensing performance for real-world applications and then summarize issues in compatible sensor-biology interfaces, followed by brief discussions on powering and connecting sensor networks. Issues en route to commercialization and for sustainable growth of the sector are also analyzed, highlighting environmental concerns and emphasizing nontechnical issues such as business, regulatory, and ethical considerations. Additionally, we look at future intelligent flexible sensors. In proposing a comprehensive roadmap, we hope to steer research efforts towards common goals and to guide coordinated development strategies from disparate communities. Through such collaborative efforts, scientific breakthroughs can be made sooner and capitalized for the betterment of humanity.

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