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To cope with the problems of poor matching between processing characteristics and manufacturing resources, low production efficiency, and the hard-to-meet dynamic and changeable model requirements in multi-variety and small batch aerospace enterprises, an integrated optimization method of complex component process planning and workshop scheduling for aerospace manufacturing enterprises is proposed. This paper considers the process flexibility of aerospace complex components comprehensively, and an integrated optimization model for the process planning and production scheduling of aerospace complex components is established with the optimization objectives of achieving a minimum makespan, machining time and machining cost. A honey-bee mating optimization algorithm (HBMO) combined with the greedy algorithm was proposed to solve the model. Then, it formulated a four-layer encoding method based on a feature-processing sequence, processing method, and machine tool, a tool was designed, and five worker bee cultivation strategies were designed to effectively solve the problems of infeasible solutions and local optimization when a queen bee mated to a drone. Finally, taking the complex component parts of an aerospace enterprise as an example, the integrated optimization of process planning and workshop scheduling is carried out. The results demonstrate that the proposed model and algorithm can effectively shorten the makespan and machining time, and reduce the machining cost.

To cope with the problems of frequent mold changes, long production cycles and serious logistics crossings in workshop of aerospace enterprise. First, a manufacturing cell layout planning method based on the feature bit code domain method and K-Means++ is proposed to realize the accurate division of manufacturing cells. Then, a multiobjective optimization method of dynamic reconstruction layout based on improved fruit fly optimization algorithm (IFOA) is proposed to solve the reconstruction layout optimization of the production workshop problem with the optimization objectives of logistics cost, reconstruction cost, loss cost, and cell integrated area. Finally, plant simulation software is applied to simulate the workshop layout before and after optimization. The simulation results show that the logistics cost of the workshop cell layout after optimization is reduced by 8.7%, the utilization rate of the workshop area is improved by 5.2%, and the value-added rate of products is increased by 6.6%, which verifies the effectiveness and feasibility of the proposed model and method.

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