Flexible and stretchable strain sensors are in great demand for many applications like wearables and home health. This work reports a strain sensor fabricated using aerosol jet printing technology on a commercially available bandage to be used as a low-cost wearable. Laser light is explored to sinter the silver nanoparticle ink on low-temperature bandage substrate. The laser parameters, their effects on the microstructure of the film, and the resulting sensor performance are systematically investigated. The results showed that the sensor is stretchable, has good sensitivity, and stability for 700 cycles of repeated bending.
Purpose The design process of a bio-model involves multiple factors including data acquisition technique, material requirement, resolution of the printing technique, cost-effectiveness of the printing process and end-use requirements. This paper aims to compare and highlight the effects of these design factors on the printing outcome of bio-models. Design/methodology/approach Different data sources including engineering drawing, computed tomography (CT), and optical coherence tomography (OCT) were converted to a printable data format. Three different bio-models, namely, an ophthalmic model, a retina model and a distal tibia model, were printed using two different techniques, namely, PolyJet and fused deposition modelling. The process flow and 3D printed models were analysed. Findings The data acquisition and 3D printing process affect the overall printing resolution. The design process flows using different data sources were established and the bio-models were printed successfully. Research limitations/implications Data acquisition techniques contained inherent noise data and resulted in inaccuracies during data conversion. Originality/value This work showed that the data acquisition and conversion technique had a significant effect on the quality of the bio-model blueprint and subsequently the printing outcome. In addition, important design factors of bio-models were highlighted such as material requirement and the cost-effectiveness of the printing technique. This paper provides a systematic discussion for future development of an engineering design process in three-dimensional (3D) printed bio-models.
The ability to design and fabricate lightweight structure is one of the most important aspect for building a drone system. Often, connecting wires are used on the drone system for powering and signal transmission at the expense of the drone's weight. In this paper, we explore the design and fabrication of a safety cage for drone using design optimization and 3D printing. A comparison between fused deposition modelling (FDM) and selective laser sintering (SLS) 3D printing techniques for the fabrication of thin structures was made and it was found that SLS is more superior in this aspect. A hybrid 3D printing process combining SLS and aerosol jet printing is proposed for the fabrication of lightweight multifunctional structure with printed circuit for a drone safety cage. The safety cage is designed in such a way that maximizes the production efficiency of SLS printing process. In addition, aerosol jet printing is used to fabricate conformal circuit onto the 3D printed safety cage structure to replace the conventional connecting wires for weight saving purpose. Lastly, an electrical characterization is conducted to investigate the functionality of the printed conductive traces on the safety cage. Nevertheless, this work demonstrates the streamlining of various 3D printing approaches for the fabrication of multifunctional structures with conformal circuits.
Background Traditional cadaveric dissection is declining whilst plastinated and three-dimensional printed (3DP) models are increasingly popular as substitutes to the conventional anatomy teaching and learning methods. It is unclear about the pros and cons of these new tools and how they impact students’ learning experiences of anatomy including humanistic values such as respect, care and empathy. Methods Ninety-six students’ views were sought immediately after a randomized cross-over study. Pragmatic design was used to investigate the learning experiences of using plastinated and 3DP models of cardiac (in Phase 1, n = 63) and neck (in Phase 2, n = 33) anatomy. Inductive thematic analysis was conducted based on 278 free text comments (related to strengths, weaknesses, things to improve), and focus group (n = 8) transcriptions in full verbatim about learning anatomy with these tools. Results Four themes were found: perceived authenticity, basic understanding versus complexity, attitudes towards respect and care, and multimodality and guidance. Conclusions Overall, students perceived plastinated specimens as more real and authentic, thus perceived more respect and care than 3DP models; whereas 3DP models were easy to use and prefered for learning basic anatomy.
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