Intra-granular Acicular Ferrite (IAF), as one of the most well-known desirable microstructure of ferrite with a chaotic crystallographic orientation, can not only refine the microstructure and retard the propagation of cleavage crack but also provide excellent combination of strength and toughness in steel. The effect of adding cerium on microstructure and controlling proper cerium-based inclusions in order to improve properties in low-carbon commercial steel (SS400) were investigated. The type of inclusions can be controlled by changing S/O ratio and Ce content. Without Ce modification, MnS is a dominate inclusion. After adding Ce, the stable inclusion phases change from AlCeO3 to Ce2O2S. The optimum amount of cerium, 0.0235 wt.%, lead in proper grain refinement and formation of cerium oxide, oxy-sulfide and sulfide inclusions. Having a high amount of cerium results in increasing the number of inclusions significantly as a result it cannot be effective enough and the inclusions will act like barriers for others. It is found that the inclusions with a size of about 4∼7 μm can serve as heterogeneous nucleation sites for AF formation. Thermodynamic calculations have been applied to predict the inclusion formation in this molten steel as well, which show a good agreement with experimental one.
Abstract:The pinning effect of cerium inclusions in the austenite grain growth of SS400 steel at 1300 • C is investigated by using a semi-empirical-simulation. Firstly, steel samples containing cerium inclusions are prepared; then the properties of inclusions are determined using SEM. In situ observation of austenite grain growth is performed by LSCM, to determine the fitting parameters of the model such as the grain mobility and the pinning parameter. These parameters are directly inserted into our phase field simulation. The time-dependent Ginzburg-Landau (TDGL) equation is implemented in our phase field model, where the effects of inclusion and grain boundary interaction are inserted as a potential term in the local free energy. The results proved that the optimal size of austenite grains can be achieved by changing the volume fraction of inclusions. In fact, by increasing the volume fraction of inclusions from 0 to 0.1, the austenite grain growth can be decreased where the boundary mobility reduces from 2.3×10 −12 m 4 /Js to 1.0×10 −12 m 4 /Js. The results also demonstrated that increasing the temperature can provide more energy for grain to overcome the inclusions' pinning force. Moreover, it was shown that the classical Zener model, R c = 0.45r p f −1 i , describes the pinning effect of cerium inclusions.
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