Abstract:The malformation of sheet metal tapping screw threads in the screw threading process increases the cost of screw threading dies and their maintenance. Die factories do not reveal their screw threading die design techniques, so production and maintenance processes are established by trial-and-error or worker experience and passing down such techniques and documenting quality control is difficult. In this study, screw thread forming design and process analysis were carried out by combining computer-aided design software with computer-aided metal forming analysis software. Simulation results were verified in an actual forming process. The sheet metal tapping screw forging size error was less than 0.90%, except at a sharp angle, which was associated with an error of 3.075%, thereby demonstrating the accuracy of the simulated forming process. The numerical analysis process can be utilized to shorten forming development time; to reduce the number of die tests, and to improve product quality and die service life, reducing the cost of development and promoting the overall competitiveness of the company.
Indoors sound field distribution is important to Room Acoustics, but the field suffers numerous problems, for example, multipath propagation and scattering owing to sound absorption by furniture and other aspects of décor. Generally, an ideal interior space must have a sound field with clear quality. This provides both the speaker and the listener with a pleasant conversational environment. This investigation uses the Finite Element Method to assess the acoustic distribution based on the indoor space and chamber volume. In this situation, a fixed sound source at different frequencies is used to simulate the acoustic characteristics of the indoor space. This method considers the furniture and decoration sound absorbing material and thus different sound absorption coefficients and configurations. The preliminary numerical simulation provides a method that can forecast the distribution of sound in an indoor room in complex situations. Consequently, it is possible to arrange interior furnishings and appliances to optimize acoustic distribution and environmental friendliness. Additionally, the analytical results can also be used to calculate the Reverberation Time and speech intelligibility for specified indoor space.
Traffic noise has become a serious environmental hazard as more cars are purchased and driven. To help objectively and subjectively reduce perceived noise load, methods to analyze traffic noise offer an important means of creating a design to reduce noise output from main sources and transmission routes. Acoustic analysis using BEASY and dynamic analysis using ANSYS are conducted to forecast noise at a distance of 15 m from a railway wagon travelling at 100 km/h. This noise is based on structural vibration only and it excludes other noise sources from the railway wagon. The simulation results demonstrate that the overall noise at 15 m from a railway wagon car is 85.1 dB(L) from linear energy weighting calculation and 72.9 dB(A) from the A-weighting calculation. In this study, noise level propagating from vibration of the railway wagon is measured or calculated using A-weighting filter to simulate the frequency response of the human ear. The study results can be useful to factories, companies, or organizations and can provide an important resource and help reduce traffic noise. This can be achieved by predetermining the test location and structure configuration and adapting local planning and thus preventing excessive traffic noise in residential areas.
Developing new materials or improving their heat treatment techniques is key to industrial upgrades for increasing fastener product quality. Nowadays, high tensile strength bolts are heat-treated to achieve desired mechanical properties such as hardness, strength, toughness, and resistance to fatigue and wear. Ultrasound detection is one widely used nondestructive inspection technique. Based on the characteristics of wave transmission, the refraction, diffraction, and scattering of ultrasound wave velocity and attenuation in a material are governed by its grain boundary characteristics. In this study, C1045 middle carbon steel was heat-treated at various temperatures and then water-quenched, and the relationships among grain size, ultrasonic velocity, attenuation, and material hardness were then determined using two ultrasound sources. Our experimental results show that a smaller average grain size as well as higher hardness can be obtained from higher quenching temperatures. Faster acoustic velocities and slower attenuation coefficients are caused by higher material hardness. A scattering effect is more obvious for higher transducer frequencies. Our results demonstrate another nondestructive test that can assess the quenching process in the fastener industry.
Purpose -Recently, the acoustic characteristics of indoor spaces have been perceived to be more important due to the economic development needs of societies. At the same time, container houses have gradually become more widely used in many applications because of their sustainability and ease of use. In spite of their convenience, these container units still need to foster pleasant and quiet sound environments. The paper aims to discuss these issues. Design/methodology/approach -In this paper, commercial software, designed by Ecotect Analysis, has been used to evaluate the sound characteristics of container houses. As a result, the decorated materials in such a small indoor space have been redesigned for the acoustic comfort of users based on the optimal reverberation time (RT). First, a three-dimensional model of the container house was constructed using the software's default tools. Then, the indoor acoustic characteristics of various design conditions were obtained from the simulation process undertaken. Findings -By comparing the experimental and simulation results, excellent agreement was observed which verified the feasibility of the software. The original container house experienced an RT distribution of 140-315 ms. After selecting a suitable interior design material, its RT distribution was measured at 160-680 ms. Originality/value -Following the design process described, spatial designers can assess the indoor acoustic characteristics at the concept design stage and ensure that a decent acoustic comfort environment is derived in their building designs. Meanwhile, such modifications should improve the quality of living for residents of container houses and construction cost reductions might be implemented.
Cold forging has played a critical role in fasteners and has been applied to the automobile industry, construction industry, aerospace industry, and living products so that cold forging presents the opportunities for manufacturing more products. By using computer simulation, this study attempts to analyze the process of creating machine parts, such as hexagonal nuts. The DEFORM-3D forming software is applied to analyze the process at various stages in the computer simulation, and the compression test is also used for the flow stress equation in order to compare the differences between the experimental results and the equation that is built into the computer simulation software. At the same time, the metallography and hardness of experiments are utilized to understand the cold forging characteristics of hexagonal nuts. The research results would benefit machinery businesses to realize the forging load and forming conditions at various stages before the fastener formation. In addition to planning proper die design and production, the quality of the produced hexagonal nuts would be more stable to promote industrial competitiveness.
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