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A series of novel phosphaphenanthrene/ phenylsiloxane bigroup macromolecules (DDSi-n) were synthesized and applied to obtain high-performance epoxy thermosets. DDSi-n macromolecules simultaneously enhanced the anti-impact and flame-retardant performance of epoxy thermosets. The impact strength of the DDSi-n-containing thermoset (DDSi-n/EP) was maximally increased by nearly 140% in 8% DDSi-1/EP because of the flexible phenylsiloxane block and the polar phosphaphenanthrene group interacting with matrix in DDSi-n macromolecules. Meanwhile, the evidently elevated anti-ignition and self-extinguishing performance, the suppressed combustion heat, and the enhanced charring capability of DDSi-n/EP were all caused by the flame-retardant group synergistic effect of phosphaphenanthrene and phenylsiloxane groups of DDSi-n macromolecules in thermosets. Compared with the individual phosphaphenanthrene or phenylsiloxane group in monogroup contrasts, the phosphaphenanthrene and phenylsiloxane groups in bigroup DDSi-n macromolecules were disclosed to synergistically work to toughen and flame-retard epoxy thermosets more efficiently. The working results of bigroup DDSi-n macromolecules in thermosets reveal a superior way to construct high-performance materials.

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A flame retardant tri‐(phosphaphenanthrene‐(hydroxyl‐methylene)‐phenoxyl)‐1, 3, 5‐triazine (Trif‐DOPO) and its control samples are incorporated into diglycidyl ether of bisphenol‐A (DGEBA) and 4, 4′‐diamino‐diphenyl sulfone (DDS) to prepare flame retardant thermosets, respectively. According to the results of limited oxygen index (LOI), UL94 vertical burning test and cone calorimeter test, the Trif‐DOPO/DGEBA/DDS thermoset with 1.2 wt % phosphorus possesses the LOI value of 36% and UL94 V‐0 flammability rating, and Trif‐DOPO can decrease the peak of heat release rate (pk‐HRR) and reduce the total heat release (THR) of thermosets. All these prove better flame retardant performance of Trif‐DOPO than that of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide(DOPO). The residue photos of thermosets after cone calorimetry test disclose that Trif‐DOPO can promote the formation of thick and tough melting char layer for combined action of the flame retardant groups of Trif‐DOPO. The results from thermo gravimetric analysis (TGA) and pyrolysis‐gas chromatography‐mass spectrometry(Py‐GC/MS) show that the groups in Trif‐DOPO can be decomposed and produce PO2 fragments, phosphaphenanthrene and phenoxy fragments, which can jointly quench the free radical chain reaction during combustion. Therefore, the excellent flame retardancy of Trif‐DOPO is attributed to its flame retardant group‐synergic‐effect. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 39709.

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