During the converter steelmaking process, with an increase in the furnace life, the bottom blowing components will have different degrees of blockage. In this study, water model and numerical simulation experiments were performed to study the influence of the non-uniform bottom blowing gas supply mode on the dynamic properties of molten bath in a 300t converter. The results show that under the non-uniform bottom blowing gas supply mode, the mixing time, and velocity distribution characteristics were significantly improved compared with those of the clogging condition of the bottom blowing element. This gas supply mode was used in industrial tests, and sampling analysis was performed. The industrial experiments show that when the non-uniform gas supply mode is adopted, it helps accelerate decarburization and dephosphorization reactions, which reduces the endpoint carbon-oxygen equilibrium of molten steel and reduces the amount of ferrous oxide and the total iron content in endpoint slag.
During the converter steelmaking process, the presence of supersonic oxygen jets can provide oxygen to high-temperature metal baths that promotes chemical reactions in the bath, accelerates the smelting rhythm, and facilitates a uniform distribution of the ingredients in the bath. In this paper, a computational fluid dynamics (CFD) model with combustion reactions is established and compared to the results of combustion experiment. This paper studies the behavior and fluid flow characteristics of supersonic oxygen jets under different environmental compositions under a steelmaking temperature of 1873 K. This validated CFD model can be used to investigate the effect of furnace gas on supersonic oxygen jet characteristics during the converter steelmaking process. The results indicate that the composition of furnace gas has an impact on the characteristics of the oxygen jet. Specifically, as the carbon monoxide (CO) volume fraction increases, the high velocity region of supersonic oxygen jet increases, and the high temperature and the high turbulent kinetic energy regions expand.
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