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Adopting the emerging technology of printed electronics in manufacturing novel ultrathin flat panel displays attracts both academic and industrial interests because of the challenge in the device physics and the potential of reducing production costs. Here we produce all-solution processed polymer light-emitting diode displays by solution-depositing the cathode and utilizing a multifunctional buffer layer between the cathode and the organic layers. The use of ink-jetted conducting nanoparticles as the cathode yields high-resolution cathode patterns without any mechanical stress on the organic layers. The buffer layer, which offers the functions of solvent-proof electron injection and proper affinity, is fabricated by mixing the water/alcohol-soluble polymer and a curable epoxy adhesive. Our 1.5-inch polymer lightemitting diode displays are fabricated without any dead pixels or dead lines. The all-solution process eliminates the need for high vacuum for thermal evaporation of the cathode, which paves the way to industrial roll-to-roll manufacturing of flat panel displays.

Numerous previous reports on the sequential deposition (SD) technique have demonstrated that this approach can achieve a p‐i‐n active layer architecture with an ideal vertical composition gradient, which is one of the critical factors that can influence the physical processes that determine the photovoltaic performance of organic solar cells. Herein, a commonly used photovoltaic system comprised of PM6 as a donor and Y6 as an acceptor is investigated with respect to sequential blade‐processing deposition to comprehensively explore the morphology characteristics as a function of baseplate temperature. A systematic study of the temperature‐dependent blend morphology elucidates the SD‐processed configuration merits and device physics behind temperature‐controlled degree of vertical composition gradient, and constructs the temperature‐microstructure‐property relationship for the corresponding photovoltaic parameters. The result shows, as the temperature increases, the morphology of the active layer has undergone a distinct evolution from the pseudo‐bulk heterojunction to a pseudo‐planar heterojunction and then to a pseudo‐planar bilayer, leading to a non‐monotonic correlation between baseplate temperature and device performance. This investigation not only reveals the importance of precisely controlling baseplate temperature for gaining vertical morphology control, but also provides a path toward rational optimization of device performance in the lab‐to‐fab transition.

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The device performance, including efficiency and stability, of polymer solar cells (PSCs) is mainly correlated to the bulk microstructure of specific active layer systems. Generally, developing a single-component (SC) active...

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