The coal production exploited from extra‐thick coal seams accounts for 45% of China's total coal production. With large coal output, the extra‐thick coal seams require that the chamber section be more than 100 m2. In case of parting (the noncoal rock, usually mudstone, sandwiched in the coal seam) in the extra‐thick coal seams, the integrity of the coal seams will be damaged and the large‐section chamber is extremely easy to occur rib spalling and roof leakage, which will increase the chamber's supporting difficulty. To solve such problems, this paper took the electromechanical chamber in Tashan Coal Mine as the engineering background and analyzed the deformation and failure characteristics of this chamber surrounding rocks by the numerical simulation method during the excavation process. The results indicated that the failure areas of surrounding rocks were mainly in partings, chamber ribs, and chamber dome with the failure depths of 15 m, 10 m, and 5 m, respectively. Based on the obtained deformation and failure characteristics, the supporting method of grouting integrated with high‐strength bolts and anchor cables was put forward. The grouting method was firstly used to improve the integrity of the chamber surrounding rocks, and the high‐strength bolts and anchor cables were used for supporting. Then, the supporting parameters of the bolts and anchor cables and the grouting parameters were optimized by the numerical simulation method. The optimized parameters were applied in the electromechanical chamber in Tashan Coal Mine, and the on‐site chamber ribs lateral displacement and roof separation amounts were only 0.018 m and 0.012 m, respectively, indicating that the surrounding rocks were controlled effectively.
China consumes more than 3.6 billion tons of coal every year. In the meanwhile, coal accounts for over 60% of the energy consumption sector. Therefore, the sustainable development of coal mines is a problem that needed to be solved by the Chinese government. During the coal resources recovery process, the protective coal pillars between the adjacent working faces lead to a vast waste of coal resources. In order to mitigate the resource-wasting issue, a new technology of roof cutting with chain arm retaining roadway was put forward in this paper. First, the procedures of retaining roadway, roof-cutting parameters and the damage ranges of roadway surrounding rock induced by roof cutting with chain arm were analysed. Then, the working resistance of the temporary support equipment is given when using the new technology to retain the roadway. Next, the roof-cutting height, the temporary support equipment selection, working resistance of portal support and support parameters of the bolt and anchor cables were optimized based on the numerical calculation. The industrial experiment of retaining roadway by roof cutting with chain arm was carried out in a working face. The surrounding rock damage was lowered and controlled with the application of chain arm roof-cutting technology. Also, it was found that the variation range of the uniaxial compressive strength was only 5%, resulting in the roof damage range of 82 mm. The new technology has proved a potentially wide application in the coal mining industry with prosperous economic and safety improvement.
Research on stress release for the gob-side roadway using the roof-cutting technology with a chainsaw arm. R. Soc. open sci. 7: 191663. http://dx.measured results indicated that the peak advancing stresses decreased by 22.8% on average, and therefore, roof cutting and stress releasing effects were achieved.
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