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A spring-loaded pressure safety valve (PSV) is a key device used to protect pressure vessels and systems. This paper developed a three-dimensional computational fluid dynamics (CFD) model in combination with a dynamics equation to study the fluid characteristics and dynamic behavior of a spring-loaded PSV. The CFD model, which includes unsteady analysis and a moving mesh technique, was developed to predict the flow field through the valve and calculate the flow force acting on the disk versus time. To overcome the limitation that the moving mesh technique in the commercial software program ANSYS CFX (Version 11.0, ANSYS, Inc., USA) cannot handle complex configurations in most applications, some novel techniques of mesh generation and modeling were used to ensure that the valve disk can move upward and downward successfully without negative mesh error. Subsequently, several constant inlet pressure loads were applied to the developed model. Response parameters, including the displacement of the disk, mass flow through the valve, and fluid force applied on the disk, were obtained and compared with the study of the behavior of the PSV under different overpressure conditions. In addition, the modeling approach could be useful for valve designers attempting to optimize spring-loaded PSVs.

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A butterfly valve is a type of flow control device, which is widely used to regulate a fluid flowing through a section of pipe. Currently, analyses and optimization are of special important in the design and usage of butterfly valves. For the analysis, finite element method (FEM) is often used to predict the safety of valve disc, and computational fluid dynamics (CFD) is commonly used to study the flow characteristics of valve. However, it is difficult to obtain accurate results for the optimization of butterfly valve due to the high non-linearities. For this reason, metamodels or surrogate model methods are extensively employed. This paper integrates metamodel with FEM and CFD analysis to optimize a traditional butterfly valve, where the weight of the valve disc is the design objective, and the strength safety of disc and the pressure loss coefficient of valve are constraints. Kriging model is employed as a surrogate model to formulate the objectives and constrains, and the orthogonal array is used as design of experiment to sample the computer analysis. The optimum results with the corresponding variable combinations for the valve disc are obtained easily by this method. Moreover, the structural and fluid analyses with the obtained optimum variable combinations are conducted again to verify the accuracy of the optimization method. The results demonstrate the capability and potential of this method, which integrates the Kriging model with FEM and CFD analysis, in solving the optimization of a butterfly valve.

We describe the dynamic analysis of a spring-loaded pressure safety valve (PSV) using a moving mesh technique and transient analysis in computational fluid dynamics (CFD). Multiple domains containing pure structural meshes are generated to ensure that the correlative mesh could change properly without negative volumes. With a geometrically accurate CFD model including the PSV and vessel rather than only the PSV, the entire process from valve opening to valve re-closure is presented. A detailed picture of the compressible fluid flowing through the PSV is obtained, including flow features in the very small seat region. In addition, the forces on the disc and its motion are monitored. Results from the model were very useful in investigating the dynamic and fluid characteristics of the PSV. Our practical CFD model has the potential to reduce the costs and risks associated with the development of new pressure safety valve designs. Future work will focus on improving the spring stiffness and seat region to eliminate or reduce vibration during the re-closure process.

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