Powder metallurgy (PM) of titanium is a potentially cost-effective alternative to conventional wrought titanium. This article examines both traditional and emerging technologies, including the production of powder, and the sintering, microstructure, and mechanical properties of PM Ti. The production methods of powder are classified into two categories: (1) powder that is produced as the product of extractive metallurgy processes, and (2) powder that is made from Ti sponge, ingot, mill products, or scrap. A new hydrogen-assisted magnesium reduction (HAMR) process is also discussed. The mechanical properties of Ti-6Al-4V produced using various PM processes are analyzed based on their dependence on unique microstructural features, oxygen content, porosity, and grain size. In particular, the fatigue properties of PM Ti-6Al-4V are examined as functions of microstructure. A hydrogen-enabled approach for microstructural engineering that can be used to produce PM Ti with wroughtlike microstructure and properties is also presented.
Spherical titanium alloy powder is an important raw material for near-netshape fabrication via a powder metallurgy (PM) manufacturing route, as well as feedstock for powder injection molding, and additive manufacturing (AM). Nevertheless, the cost of Ti powder including spherical Ti alloy has been a major hurdle that prevented PM Ti from being adopted for a wide range of applications. Especially with the increasing importance of powder-bed based AM technologies, the demand for spherical Ti powder has brought renewed attention on properties and cost, as well as on powder-producing processes. The performance of Ti components manufactured from powder has a strong dependence on the quality of powder, and it is therefore crucial to understand the properties and production methods of powder. This article aims to provide a cursory review of the basic techniques of commercial and emerging methods for making spherical Ti powder. The advantages as well as limitations of different methods are discussed.
This article is the first investigation on the dual permeability flow issue for horizontal well-production in a naturally fractured dual-porosity reservoir. Based on the inter-porosity flow from matrix system to fracture system and treating the media directly connected with horizontal wellbore as matrix and fracture systems, we established a model of horizontal well-production and then solved the model using some modern mathematical methods, such as Laplace integral transformation, separation of variables, eigenvalue, and eigenfunction. Later in the article, we obtained the standard log-log type curves using numerical simulation and analyzed the transient flow behavior thoroughly, which showed it is dual porosity and dual permeability flow behavior. The numerical simulation results showed that there are obvious differences between dual permeability and single permeability models. The dual permeability flow behavior accelerates energy supplement during production and reduces the classical matrix-fracture (V-shaped) response. We also showed that type curves characteristics are affected by external boundary conditions, the parameter κ, ω f and λ mf , etc. The research results show that our model would be a good semi-analytical model supplied to users. Because the single permeability modeling ignores the direct fluid supply from matrix to wellbore, we recommend using the dual permeability modeling to make well testing and rate decline interpretation in real case studies.
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