The following article is based on the MRS Medal talk presented by William L. Johnson at the 1998 MRS Fall Meeting on December 2, 1998. The MRS Medal is awarded for a specific outstanding recent discovery or advancement that has a major impact on the progress of a materials-related field. Johnson received the honor for his development of bulk metallic glass-forming alloys, the fundamental understanding of the thermodynamics and kinetics that control glass formation and crystallization of glass-forming liquids, and the application of these materials in engineering.The development of bulk glass-forming metallic alloys has led to interesting advances in the science of liquid metals. This article begins with brief remarks about the history and background of the field, then follows with a discussion of multicomponent glass-forming alloys and deep eutectics, the chemical constitution of these new alloys, and how they differ from metallic glasses of a decade ago or earlier. Recent studies of deeply undercooled liquid alloys and the insights made possible by their exceptional stability with respect to crystallization will then be discussed. Advances in this area will be illustrated by several examples. The article then describes some of the physical and specific mechanical properties of bulk metallic glasses (BMGs), and concludes with some interesting potential applications.The first liquid-metal alloy vitrified by cooling from the molten state to the glass transition was Au-Si, as reported by Duwez at Caltech in 1960. Duwez made this discovery as a result of developing rapid quenching techniques for chilling metallic liquids at very high rates of 105–106 K/s.

We report on the properties of one example of a new family of metallic alloys which exhibit excellent glass forming ability. The critical cooling rate to retain the glassy phase is of the order of 10 K/s or less. Large samples in the form of rods ranging up to 14 mm in diameter have been prepared by casting in silica containers. The undercooled liquid alloy has been studied over a wide range of temperatures between the glass transition temperature and the thermodynamic melting point of the equilibrium crystalline alloy using scanning calorimetry. Crystallization of the material has been studied. Some characteristic properties of the new material are presented. The origins of exceptional glass forming ability of these new alloys are discussed.

Results are presented for a ductile metal reinforced bulk metallic glass matrix composite based on glass forming compositions in the Zr-Ti-Cu-Ni-Be system. Primary dendrite growth and solute partitioning in the molten state yields a microstructure consisting of a ductile crystalline Ti-Zr-Nb beta phase, with bcc structure, in a Zr-Ti-Nb-Cu-Ni-Be bulk metallic glass matrix. Under unconstrained mechanical loading organized shear band patterns develop throughout the sample. This results in a dramatic increase in the plastic strain to failure, impact resistance, and toughness of the metallic glass.

The selection and design of modern high-performance structural engineering materials is driven by optimizing combinations of mechanical properties such as strength, ductility, toughness, elasticity and requirements for predictable and graceful (non-catastrophic) failure in service. Highly processable bulk metallic glasses (BMGs) are a new class of engineering materials and have attracted significant technological interest. Although many BMGs exhibit high strength and show substantial fracture toughness, they lack ductility and fail in an apparently brittle manner in unconstrained loading geometries. For instance, some BMGs exhibit significant plastic deformation in compression or bending tests, but all exhibit negligible plasticity (<0.5% strain) in uniaxial tension. To overcome brittle failure in tension, BMG-matrix composites have been introduced. The inhomogeneous microstructure with isolated dendrites in a BMG matrix stabilizes the glass against the catastrophic failure associated with unlimited extension of a shear band and results in enhanced global plasticity and more graceful failure. Tensile strengths of approximately 1 GPa, tensile ductility of approximately 2-3 per cent, and an enhanced mode I fracture toughness of K(1C) approximately 40 MPa m(1/2) were reported. Building on this approach, we have developed 'designed composites' by matching fundamental mechanical and microstructural length scales. Here, we report titanium-zirconium-based BMG composites with room-temperature tensile ductility exceeding 10 per cent, yield strengths of 1.2-1.5 GPa, K(1C) up to approximately 170 MPa m(1/2), and fracture energies for crack propagation as high as G(1C) approximately 340 kJ m(-2). The K(1C) and G(1C) values equal or surpass those achievable in the toughest titanium or steel alloys, placing BMG composites among the toughest known materials.

Room temperature (T R ) elastic constants and compressive yield strengths of 30 metallic glasses reveal an average shear limit C 0:0267 0:0020, where Y C G is the maximum resolved shear stress at yielding, and G the shear modulus. The C values for individual glasses are correlated with t T R =T g , and C for a single glass follows the same correlation (vs t T=T g For a dislocation free crystal, Frenkel [1] calculated the theoretical shear strength by assuming cooperative shearing obtaining Y G=5. The yield strength of metallic glasses is thought to be determined by the cooperative shear motion of atomic clusters termed shear transformation zones (STZ's) [2 -5]. Compressive strengths of Y 0:02Y are observed with a weak dependence on normal stress or pressure [6,7]. Here, we report elastic constants and compressive yield stresses for 30 metallic glasses. Yielding at T R can be described by a critical shear strain C 0:0267 0:0020; a better description of C includes a dependence on the dimensionless temperature t T=T g . A cooperative shear model (CSM) is introduced that predicts a temperature dependent C (or C

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We report on experimental evidence of pronounced global plasticity measured in monolithic Pt 57:5 Cu 14:7 Ni 5:3 P 22:5 bulk metallic glass under both bending and unconfined compression loading conditions. A plastic strain of 20% is measured, never before seen in metallic glasses. Also, permanent deformation and a strain exceeding 3% before failure is observed during bending of 4 mm thick samples. To date, no monolithic metallic material has exhibited such a combination of high strength, extensive ductility, and high elastic limit. The large plasticity is reflected in a high Poisson ratio of 0.42, which causes the tip of a shear band to extend rather than initiate a crack. This results in the formation of multiple shear bands and is the origin of the observed large global ductility and very high fracture toughness, approximately 80 MPa m ÿ1=2 .

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