When sowing with a wide boundary under full rice straw retention in the rice–wheat rotation area of China, conventional fertilization methods have some problems, such as a low fertilizer utilization rate, heap soil around a buried fertilizer device, or blocked fertilizing orifice. Firstly, combined with theoretical analysis, discrete element numerical simulation technology, and central composite test method, the wide-boundary fertilization device for wheat wide-boundary sowing was designed. Then, with the coefficient of variation for particle uniformity (CVPU) as the response value, the central composite experiment was carried out on the key structural parameters (focal length coefficient, lateral span, tilt angle, and ground clearance) of the wide-boundary fertilization device by EDEM software. Finally, the influential rules of core factors of the device on the CVPU were analyzed by Design-Expert software; then, the optimal parameter combination was determined and verified by a field test. The results showed that all factors had significant effects on the CVPU. The primary and secondary factors affecting the CVPU were the tilt angle, lateral span, focal length coefficient, ground clearance, tilt angle × ground clearance, and lateral span × ground clearance, in which there were certain interactions between the tilt angle and ground clearance and lateral span and ground clearance. When the focal length coefficient, lateral span, tilt angle, and ground clearance were 1.5, 60 mm, 30°, and 192 mm, respectively, the lateral was minimum. In this case, the theoretical value and field test value were 14.11% and 17.63%, respectively. The field test value is consistent with the theoretical calculation value. This study could provide references for the design of a fertilizer-spreading device with a wide boundary.
The suspension velocity is the core of the cleaning and sorting mechanisms that utilize a combination of a fan and vibrating sieve. To investigate this, various experimental subjects, such as peanuts with different kernels and clay-heavy clods in different states, were used. The experiment involved simulating the suspension velocity of materials through numerical calculations using fluid dynamics and particle discrete element coupling. The Eularian model was employed to study the coupled gas-solid two-phase flow. The experiment measured the suspension velocities of single and double kernel peanuts, which were found to be 8.34~9.40 m/s and 8.13~9.51 m/s, respectively. Under 20.4% water content and lumpy conditions, the suspension velocities of smaller clods, side by side clods, and larger clods were 12.61~14.30 m/s, 14.16~15.76 m/s and 16.44~18.72 m/s, respectively; under 20.4% water content and smaller clods, the suspension velocities of lumpy and strip of clods were 12.61~14.30 m/s, 11.90~14.13 m/s, respectively; under lumpy and smaller clods, the suspension velocity at 17.6%, 20.4%, and 23.9% water content ranged from 12.38 to 14.20 m/s, 12.61 to 14.30 m/s, and 12.62 to 14.49 m/s, respectively. The simulations showed that the suspension velocity for different types of peanuts, clod sizes, shapes, and water contents was less different from the actual experiments. Specifically, the relative errors in suspension velocity for single-kernel peanuts, double-kernel peanuts, smaller clods, side-by-side clods, larger clods, lumpy clods, strips of clods, and clods with 17.3%, 20.4%, and 23.9% water content were 1.2%, 4.1%, 0.4%, 2.0%, 4.4%, 0.4%, 5.1%, 5.4%, 0.4%, and 1.9%, respectively, compared to actual experiment measurements. The results indicate a significant difference in the suspension velocity between peanuts and clay-heavy clods, which can be distinguished from each other based on this difference. Furthermore, the simulation results have been found to be consistent with the experimental results, thus verifying the feasibility of measuring the material suspension velocity using CFD-DEM gas-solid coupling.
The uneven sowing of wheat on ground covered with rice straw in the rice–wheat rotation area in the middle and lower reaches of the Yangtze River has become a serious problem. Therefore, a test bed for throwing soil after sowing with a wide wheat seed belt was designed, which could complete the functions of straw crushing, straw lateral concentration and uniform sowing at one time. The discrete element simulation model of throwing soil after sowing with a wide wheat seed belt was established with rotary blade shaft speed, soil guide plate angle and soil retaining plate angle as variables. Taking the variation coefficient of wheat sowing depth and variation coefficient of sowing lateral uniformity as evaluation indexes, the effects of three variables on sowing uniformity were analyzed by single factor test and Box–Behnken test. The results of single factor test observed that when the rotating speed of rotary blade shaft was 260–300 rpm, the angle of soil guide plate was 36°–48°, the angle of soil retaining plate was 58°–74° and the experiment of utilizing a soil throwing and covering device with a wide seed belt after sowing revealed a good consistency of sowing depth and lateral uniformity effect. The Box–Behnken simulation experiment showed that the primary and secondary factors affecting the variation coefficient of wheat sowing lateral uniformity were the angle of soil guide plate, the rotation speed of rotary blade shaft, the angle of soil retaining plate and the angle of soil guide plate. When the rotation speed of rotary blade shaft, the angle of soil guide plate and the angle of soil retaining plate were 282.1 rpm, 42.4° and 65.5°, respectively, the soil throwing and covering device after sowing has the best seed-homogenizing effect. At this time, the variation coefficients of sowing depth and lateral uniformity in simulation test and field verification test were 4.35% and 4.57%, respectively, and 12.46% and 12.73%, respectively. The results of field verification test were basically consistent with those of the simulation test, which proved that the results of applying discrete element methods to optimize the soil-throwing device after sowing with a wide seed belt were credible. This study could provide a theoretical reference for the structure optimization of a soil-throwing device after sowing with a wide seed belt.
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