The bend-twist coupling design method of spar cap of 1.5MW wind turbine blade made by biased hybrid fibers is discussed, and the coupling parameter is established. It is found that flap-twist coupling effect is only related to the laminated materials, not sensitive to the geometry shape. When varying the angle of off-axis carbon fibers from 7.5° to 30° and the volume fraction from 10% to 90%, different bend-twist coupling effect can be obtained. The results show that the optimal angle of spar cap is closer to 18°, and of skins are about 13°. When constraints, such as fibers strain, the in-plane shear stress and Von Mises stress of static index, are added on the blade, the spar cap is optimized with about 45% carbon fiber volume fraction and 18° off-axis angle. Finally, the impact of natural frequencies of dynamic performance on the blade design is proved to be inessential.
This article explored the design method of the wind turbine blade being of flapping-twist adaptive performance and how to evaluate its feasibility and reliability according to the comprehensive factors. The results indicate that both spar cap and skin with off-axis carbon fiber can achieve the efficient flapping-twist coupling effect. Through overall investigation, the results show that the maximum fiber strains of tensile and compressive go up with increase of the off-axis angle, and the peak inter-laminar shear stress increase more rapidly. While, all of these evaluating indicators should be kept in the reference range for used materials. Moreover, when the off-axis angle increases, the peak Von Mises stress declines. In addition, the impact of natural frequencies on the blade design is proved to be insignificant. Finally, utilizing the medial axis laminates in the blade decoupled area is helpful to strengthen the blade fatigue resistivity.
Combined the analytic method with the finite element method, the data necessary for calculating the heat distribution ratio for high speed cutting was mined first, and the experimental result was used to validate the authenticity of finite element modeling. Then, the ratio of heat distribution for high speed cutting based on the analytic model was obtained by customizing the special subroutine developed by the authors, which provides a new method for calculating the heat distribution.
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