Linepipe steels complexly consisted of low-temperature transformation microstructures of bainitic ferrite, granular bainite, and acicular ferrite (AF) as well as polygonal ferrite (PF) which individually affect the Bauschinger effect occurring during the pipe-forming. In this study, microscopic analyses of electron back-scattered diffraction (EBSD) coupled with tension-compression and interrupted bending tests were performed for verification of the Bauschinger effect of AF and PF working as major microstructures in single-phase- and two-phase-rolled API X80 steels, respectively. With respect to microstructural effects on Bauschinger effect, the reduction in mobile dislocation density during the flattening was smaller in the AF than in the PF. However, the dislocation pile-up at low-angle substructures and high-angle grain boundaries was more frequently observed, thereby leading to the higher back stress and Bauschinger effect in the AF. Boundary kernel average misorientation (KAM) profile played a critical role in determining the Bauschinger effect because they were closely related with the back stress. Thus, the Bauschinger effect was higher in the single-phase-rolled steel than in the two-phase-rolled steel. The present ex-situ interrupted bending methods coupled with EBSD analyses are outstanding ones for the detailed explanation of Bauschinger effect and provide an important idea for the yield strength designs of linepipe steels.
Flattened plates often show the lower or higher yield strength than initial leveled plates because tensile and compressive strains are repeatedly experienced at outer and inner walls during the pipe-forming and flattening, but reasons for the yield-strength variation after the pipe-forming are not sufficiently verified yet. In this study, ten line-pipe steels were fabricated by controlling alloying elements and finish rolling temperatures (FRTs), and the yield strength of pipe-flattened steel plates was predicted by using cyclic simulation tests, based on competing contributions of Bauschinger effect (BE) and strain hardening (SH) effect quantified from yield drop (YD) and yield rise (YR) parameters, respectively. High-FRT-treated steels (H steels) showed the lower BE and the higher SH than low-FRT-treated steels (L steels), thereby resulting in the smaller yield-strength reduction. This lower BE in the H steels was caused by the lower total boundary density, while the higher SH was caused by the higher fraction of granular bainite. According to the SH analyses between the YR parameters obtained from cyclic simulation tests and the yield ratios obtained from ordinary tensile tests, the decrease in yield-strength reduction with decreasing yield ratio was not attributed to the increase in ordinary tensile SH but to the increase in YR parameter.
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