Accessing difficult to reach hydrocarbon reservoirs while simultaneously reducing risk and increasing efficiency demonstrates a need for improved autonomous directional control of rotary steerable systems (RSS). The inherently uncertain drilling environment presents a challenge for control algorithms and human operators alike, where model mismatch can be significant and the parameters are time varying. Parameter estimation can improve the performance of steering controllers through model adaptation as well as provide valuable information to human operators. This paper proposes the use of a Markov Chain Monte Carlo (MCMC) based method to estimate time-varying model parameters in real-time using only measurements commonly obtained while drilling. The proposed method is evaluated on historical field data and the estimator's accuracy is quantified by prediction accuracy to achieve a mean absolute error of 0.68 degrees over 30 m. Next, the proposed method is used to adapt the model of a model predictive controller (MPC) and its performance is compared with a static MPC in a closed-loop simulation of a realistic drilling scenario. The results show the estimator improves tracking performance by 93.36%. Lastly, the utility of estimation for human-in-the-loop operation is explored through the design of an early warning system (EWS). The posterior distribution produced by MCMC is utilized in the EWS to predict the probability of undesirable future trajectories. By providing automatic alerts, the EWS serves as a safety mechanism and improves the operator's proficiency when monitoring several autonomously drilled wells.
The industry has recently put a significant emphasis on optimizing the directional drilling process to reduce non-productive time (NPT) and improve well-bore quality. Mud motors are widely used due to their low operational cost and high reliability. In this paper, a drilling advisory system for mud motors has been developed to provide steering recommendations in real time to maintain smooth wellbore trajectories respective to a given well plan while satisfying operational constraints. The drilling advisory system, which was tested both offline and online on 20 of runs across North America and globally, provides reliable steering decisions relative to the surveys and real-time data, when available. This capability revolutionizes the drilling industry by providing a tool that guides directional drillers toward improving efficiency, consistency, and quality. Moreover, the advisory system serves as the core to the development and implementation of a fully autonomous drilling system.
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