Estimation for Predictive Control and Human-in-the-Loop Operation of Rotary Steerable Systems

Abstract

Accessing difficult to reach hydrocarbon reservoirs while simultaneously reducing risk and increasing efficiency demonstrates a need for improved autonomous directional control of rotary steerable systems (RSS). The inherently uncertain drilling environment presents a challenge for control algorithms and human operators alike, where model mismatch can be significant and the parameters are time varying. Parameter estimation can improve the performance of steering controllers through model adaptation as well as provide valuable information to human operators. This paper proposes the use of a Markov Chain Monte Carlo (MCMC) based method to estimate time-varying model parameters in real-time using only measurements commonly obtained while drilling. The proposed method is evaluated on historical field data and the estimator's accuracy is quantified by prediction accuracy to achieve a mean absolute error of 0.68 degrees over 30 m. Next, the proposed method is used to adapt the model of a model predictive controller (MPC) and its performance is compared with a static MPC in a closed-loop simulation of a realistic drilling scenario. The results show the estimator improves tracking performance by 93.36%. Lastly, the utility of estimation for human-in-the-loop operation is explored through the design of an early warning system (EWS). The posterior distribution produced by MCMC is utilized in the EWS to predict the probability of undesirable future trajectories. By providing automatic alerts, the EWS serves as a safety mechanism and improves the operator's proficiency when monitoring several autonomously drilled wells.

Backstepping sliding mode control of stabilized platform for fully rotary steerable drilling system based on nonlinear disturbance observer

“…The rotary steerable drilling technology improves wellbore trajectory precision and drilling speed, reduces drilling expenses, enhances operational safety, and manages wellbore cleaning in complex wellbore trajectory drilling projects. [1][2][3][4][5] The stabilized platform is a sophisticated system incorporating electromechanical and hydraulic devices, which is the key to guide and control the fully rotary steerable drilling tool. [6][7][8] It is challenging to achieve stable control of the stabilized platform toolface angular position within the intricate downhole environment.…”