Biomedical implants interact with human tissues introducing significant perturbation into the body. Implant surfaces can be then functionalized enabling better biocompatibility. At the same time, the additional use of a coating provides further functions such as corrosion protection, osteointegration, and drug delivery. In this context, a composite made of chitosan and bioactive glass nanoparticles has been used for coating Ti6Al4V alloy samples processed beforehand using different processes, i.e., polishing, milling, grit blasting, and electrical discharge machining. Experiments have been carried out to correlate substrate surface conditions and coating effectiveness in terms of scratch resistance with the final aim to obtain suitable guidelines to improve substrate-coating performances.
Graphical Abstract
This paper focuses on microfluidic devices, widely used in bioengineering. Their fabrication for research is almost entirely made of PDMS (a silicone), using photolithography and replica molding technologies, which involve many processing steps, sealed with a glass layer by plasma bonding. Our solution fabricates devices in just two steps, laser ablation of a glass layer, technology already extensively tested, and sealing with a commercial silicone layer by plasma bonding, drastically reducing skilled human operations and lead time. The paper describes the technologies with PDMS and with our solution, the design of a microfluidic test chip, the laser ablation and assessment by a confocal microscope of the microfluidic circuit in the glass layer of the chip, the plasma bonding of glass layers with PDMS and two other commercial silicones utilizing a grid of different plasma parameters, the qualitative assessment of the plasma bonding and choosing of a silicone as PDMS substitute, the extensive test on the bonding quality by two different pressure circuits on a batch of microfluidic chips realized with our proposed technology.
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